CD changer AUDI A4 1998 B5 / 1.G APB Engine Cooling System Components

Page 15 of 34

19-14


Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 01
7 -
Right coolant line From turbocharger to rear coolant line
8 -
Banjo bolt Tightening torque: 35 Nm
9 -
Coolant temperature sender (-G62-) For engine control moduleIf necessary, release pressure in cooling
system before removing Checking:
10 -
Retaining clip
Check for proper seating
11 -
To heat exchanger
12 -
Rear coolant line Diagram of coolant hose connections
Page 19
-17

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g system com
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g and installin
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11/21/2002 htt
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play?action=Goto&t
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pair&id=AUDI.B5.GE05.19.1

Page 16 of 34

19-15


13 -
Bolt
Tightening torque: 10 Nm
14 -
Right coolant line From engine block to turbocharger
15 -
Banjo bolt Tightening torque: 35 Nm
16 -
Banjo bolt Tightening torque: 35 Nm
17 -
Right coolant line From engine block to turbocharger
18 -
From heat exchanger
19 -
To front coolant hose
Pa
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g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.GE05.19.1

Page 18 of 34

19-17


Coolant hose connections, diagram

1 -
Bottom coolant hose
From radiator to engine
2 -
Cylinder head/ cylinder block
3 -
Right turbocharger
4 -
Auxiliary water pump
5 -
Heat exchanger for heater system
6 -
Coolant hose To heat exchanger
7 -
Left turbocharger
Pa
ge 18 of 34 Coolin
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ponents, removin
g and installin
g
11/21/2002 htt
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Page 23 of 34

19-22

The coolant concentration should not be
reduced by adding plain water, even in warmer
seasons and in warmer countries. The
concentration must be at least 40 %.
If extra antifreeze protection is required in cold
climates, the concentration of G 12 can be
increased, but only up to a maximum of 60 %
(frost protection to about -40 C); if this
concentration is exceeded, the antifreeze
protection will be reduced again and cooling
effectiveness will also be impaired.

Do not reuse the old coolant if the radiator, heat
exchanger, cylinder head or cylinder head
gasket have been replaced.
Recommended mixture ratios:

Frost
protection
to Antifreeze
concentration G
12
1) Water
1)
-25 C
-35 C
40 %
50 % 2.5
ltr.
3.0
ltr. 3.5 ltr.
3.0 ltr.

1) The capacity of the cooling system can vary
depending on the equipment installed on the
Pa
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g and installin
g
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Page 25 of 34

19-23

- Replace O-ring on coolant drain screw and
screw drain screw back into engine.

Tightening torque: 20 Nm

- Install bottom coolant hose and secure.

- Close coolant drain tap on radiator.

- Screw adapter VAG 1274/8 onto expansion tank and insert extension
VAG 1274/10 into the adapter.

- Loosen coolant hose on heat exchanger and pull back hose far enough
so that bleeder hole in hose -arrow- is no longer covered by
connection.
- Fill up coolant until it comes out at bleeder hole in coolant hose.
- Push coolant hose onto connection and tighten.
Pa
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g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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yp
e=re
pair&id=AUDI.B5.GE05.19.1