lock AUDI A4 1998 B5 / 1.G Suspension Power Steering Pump Remove And Install Workshop Manual

48-45

Power steering pump (4-cyl. engine),
removing and installing


Special tools, test equipment and auxiliary
items

3204 3369 3094
VAG1590
Repair Manual, Body Exterior
Repair Manual, Body Interior
Repair Manual, Engine Mechanical

Removing

Repair Manual, Body Exterior, Repair Group 63
- Remove noise insulation panel.
- Remove front bumper:
- Move lock carrier to service position page 48
-46
.
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48-46


Lock carrier, moving to service position

1 -
Bolt (6x)
50 Nm (37 ft lb)
2 -
Bolt 50 Nm (37 ft lb)
3 -
Bolts (4x) 8 Nm (71 in. lb)
4 -
Bolts (2x) 8 Nm (71 in. lb)
5 -
Access hole for 3369 support tool
6 -
Hole in front end For securing lock carrier in service position
7 -
Lock carrier
8 -
Weather stripping for hood
9 -
Bowden cable for hood
10 -
Holes in side panel
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Moving to service position
Repair Manual, Body Exterior, Repair Group 63
- Remove front bumper:
- Remove intake air duct located between lock
carrier and air cleaner.
- Remove bolt - 2 - and install 3369 support tool
on left and right-hand sides.
- Remove bolts - 1 -, - 3 - and - 4 - then pull lock
carrier forward on 3369 support tool.
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48-55


CAUTION!
Note:
Illustration is shown without the lock carrier installed for greater clarity.
Repair Manual, Body Exterior, Repair Group 63
- Install ribbed belt.
Mark the running direction before removing. Reinstalling a used
belt in reversed running direction could damage the belt. Make sure that the belt is correctly seated in the pulleys.
- Top off hydraulic fluid page 48
-22
.
- Install bumper:- Start engine and make sure ribbed belt runs properly.
- Check hydraulic fluid level page 48
-22
.
- Bleed steering system page 48
-24
.
- Check steering system for leaks page 48
-25
.
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48-61


CAUTION!
Mark the running direction before removing. Reinstalling a used belt
in reversed running direction could damage the belt. Fig. 3 Loosening and removing ribbed belt
- Using 17 mm hex wrench, turn clockwise (arrow) to loosen ribbed belt.
- Align holes -A- and -B-.
- Insert 3204 drift to lock tensioner in position.
- Remove ribbed belt from belt pulley.

The ignition wires are numbered from 1 to 6: Fig. 4 Assignment of ignition wires to ignition coils
A - Ignition coil for cylinders 5 and 3
B - Ignition coil for cylinders 4 and 2
C - Ignition coil for cylinders 6 and 1
- Connect ignition wires 5 and 3 to ignition coil -A-.
- Connect ignition wires 4 and 2 to ignition coil -B-.
- Connect ignition wires 6 and 1 to ignition coil -C-.
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