AUDI A4 1998 B5 / 1.G Suspension Steering Column Remove And Install Workshop Manual

48-84


Manually adjustable steering
column, removing and
installing

Removing
The manually adjustable steering column is
supplied as an assembly through the Parts
Department. The steering column is serviced by
replacement only.
The ignition lock from the faulty steering column
can be refitted page 48
-82
.

WARNING!

Before removing the steering wheel:

The wheels must be in straight-ahead
position before removing the steering wheel.
Observe all safety precautions before
starting work on any part of the airbag
system page 48
-62
.

Non compliance with the above can cause
failure of the airbag system.

- Remove driver-side airbag unit page 48
-64

(for sport steering wheel page 48
-68
).
Pa
ge 1 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

- Remove steering wheel page 48
-67
(for
sports steering wheel page 48
-70
).
Pa
ge 2 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-85

Removing steering column switch

- Release steering column adjuster.

- Pull steering column out fully (to end of
adjustment range).

- Remove screws -1- (2x).
Tightening torque: 3 Nm (27 in. lb)
- Remove handle -2-.

- Remove two screws (arrows).
Tightening torque: 0.6 Nm (5 in. lb)
- Remove upper section of steering column switch trim -1-.
When installing, insert upper section into hooks of lower section, swivel
downward and install screws
Pa
ge 3 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-86


- Remove screws -2- (2x).
Tightening torque: 0.6 Nm (5 in. lb)
- Remove socket-head bolt -1-.
Tightening torque: 0.6 Nm (5 in. lb)
- Remove lower steering column switch trim -3-.

- Disconnect harness connector -1-.
- Remove screw -2-.
Tightening torque: 3 Nm (27 in. lb)
- Disconnect harness connectors -3-.
- Remove steering column switch -4-.
Pa
ge 4 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-87


- Remove tie wraps and disconnect harness connectors on steering
column.
Lock cable must be disengaged on vehicles with automatic
transmission
- Move selector lever to "P" position.

- Turn ignition key to position -B- (ignition ON).
- Lift locking clip -1- slightly and disconnect lock cable -2- from steering
lock housing.
Pa
ge 5 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-88


- Remove nut -1- on universal joint.
-
Disengage by turning eccentric bolt (Torx T50) clockwise and
remove bolt. - Release steering column adjuster.

- Swing universal joint clear.
Pa
ge 6 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-89


Repair Manual, Electrical Equipment, Repair Group 94
- Remove steering column socket-head bolts -1- and remove steering
column.
Removing and installing steering lock housing page 48
-95
Checking steering column for damage page 48
-94
Removing and installing lock cylinder:
Pa
ge 7 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-90

Installing

- Attach steering column to cross member by installing four socket-head
bolts -1-.
- Release steering column adjuster.
- Install universal joint onto steering gear pinion.

-
Install eccentric bolt (Torx T50) through lower part and tighten
(engage) counterclockwise. - Install nut and tighten.
Tightening torque: 30 Nm (22 ft lb)
Pa
ge 8 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-91

On vehicles with automatic transmission,
lock cable must be engaged

- To engage lock cable, first turn ignition key to position -B- (ignition ON).
- Move selector lever to park position.
- Install lock cable -2- in steering lock housing. Make sure locking clip -1-
engages.
Pa
ge 9 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12

48-92

Functional check for lock cable

Basic adjustment and routing of lock cable:
Repair Manual, 5 Spd. Automatic Transmission 01V, Repair Group 37
- Turn ignition key to position -B- (ignition ON).

It must be possible to move selector lever from park position
without any resistance
It must only be possible to remove ignition key when selector lever
is in park position and ignition key is in OFF position -A-
- Move selector lever to park position.
Ignition lock must operate freely
With ignition key in position -A- (ignition OFF) it should not be
possible to move selector lever from park position. Ignition key can
be removed
Pa
ge 10 of 14 Manuall
y ad
justable steerin
g column, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.12