light AUDI A4 1999 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual

30-9

Clutch Pedal Position (CPP) switch -
F194-, adjusting


- Loosen two bolts slightly (arrows).
- Have second technician fully depress clutch pedal up to stop.
- Place feeler gauge -A- with specific dimension -a- 3.2 mm (0.126 in.)
between operating surface of clutch pedal and switch cam.
Thickness -a- of feeler gauge: 3.2 mm (0.126 in.)
- Move switch -B- toward gauge -A- until stop, and tighten two mounting
bolts (arrows) to 8 Nm (71 in. lb).
Pa
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.TM02.30.1

30-11


CAUTION!
Do not operate after the clutch pedal has been
removed.
Brake fluid must not be allowed to get onto the
transmission.
CAUTION!
Fill the brake fluid reservoir up to the "max"
marking with brake fluid before bleeding the
hydraulic clutch system with the brake bleeder. 12 -
Clutch slave cylinder

Coat plunger of clutch slave cylinder with
copper grease e.g. Z381 351 TE
For clutch slave cylinders with plastic support
ring, lightly lubricate outer surface of ring before
installing
When installing, push in until bolt can be
installed
13 -
Bleeder valve
4.5 Nm (40 in. lb)Observe all CAUTIONS, WARNINGS,
Notes and procedures when bleeding
Page 30
-17

Pa
ge 12 of 22 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.30.1