engine AUDI A4 1999 B5 / 1.G AEB ATW Engines Exhaust System Components Workshop Manual

Page 24 of 35

26-19

- Remove engine covers.

- Unbolt crankcase ventilation hose -1- at cylinder head cover and heat
shield.
- Unbolt both oil supply line bolts -2-.
- Remove heat shield -3-.
- Remove bolts -4-.
- Remove seal between turbocharger and exhaust manifold.
- Seal opening in turbocharger using clean cloth.

- Remove all nuts (arrows) from exhaust manifold.
- Remove washers and exhaust manifold.
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Page 27 of 35

26-21

Three Way Catalytic Converter (TWC),
removing and installing


Removing

Note:

Replace gaskets and self-locking nuts.
Flexpipe in front exhaust pipe must not be bent
more than 10 , otherwise it may be damaged.

- Disconnect harness connector for heated oxygen sensor (arrow) and
set aside.

Note: - Remove coolant expansion tank -2- (arrows)
- Remove wiring from Engine Coolant Level (ECL) warning switch -F66-
and lay coolant expansion tank to side.
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Page 35 of 35

26-28

Exhaust system, checking for leaks


- Start engine and run at idle.

- Seal tailpipes with cloths or equivalent for
duration of leak test.

- Listen for leaks at following connections:
cylinder head/exhaust manifold, exhaust
manifold/turbocharger, turbocharger/Three Way
Catalytic Converter (TWC), etc.

- Repair leaks.
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pair&id=AUDI.B5.GE02.26.1