manual transmission AUDI A4 1999 B5 / 1.G AFC Engine On Board Diagnostic Multiport Fuel Injection User Guide

01-169

Display
field Display on VAG
1551 scan tool Malfunction cause
Malfunction repair
3 Outside tolerance
range
Closed Throttle Position (CTP)
switch activated or faulty CTP switch or throttle position
sensor -G69- incorrectly adjusted Electrical consumers onSteering wheel at end stopDriving mode selected (automatic
transmission) Moisture in connector for -G69-Ground point on intake manifold - Check DTC memory page 01
-13
- Check and adjust -G69- page 24
-77
- Switch electrical consumers off
- Center steering wheel
- Selector lever in P or N display group 004,
display field 4 - Visual inspection
- Check ground connection according to wiring
diagram
4 0 or 1
Closed Throttle Position (CTP)
switch -F60- faulty Throttle position sensor -G69-
incorrectly adjusted Throttle sticks Floor mat presses against
accelerator pedal Moisture in connector of -G69-Accelerator pedal cable adjustment Display group 011, display field 4
Repair Manual, 2.8 Liter V6 2V Engine
Mechanical, Engine Code(s): AFC, Repair Group 20
- Check DTC memory page 01
-13
- Check and adjust -F60- page 24
-73
- Visual inspection
- Adjust accelerator pedal cable:
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01-170
Display group 003 Display shows
Display/specified value
Designation
Basic setting 3
1 2 3 4 650 - 750 RPM 1 = Momentary idle speed
15.0 - 35.0% 2 = Engine load idle1)
0% and/or greater than 95% 3 = Throttle angle - at idle: 0%; at wide open throttle: > 95%
... km/h 4 = Momentary vehicle speed 1) Evaluate engine load tolerance range only at idle during "Basic Setting" function 04.
Note on display field 1:
Idle speed on vehicles without A/C and rear windshield heater switched on: 750-850 RPM.
Notes on display field 3:
For the testing at wide open throttle, stop engine, and switch ignition on.
Since in vehicles with manual transmission and automatic transmission different throttle bodies are installed, the start of
opening of the throttle body can be measured with ignition on and thus incorrect installation can be checked
Manual transmission: 45-53%
Automatic transmission: 27-35%
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01-173
Display group 004 Display
shows Display/specified
value Designation
Basic
setting 4
1 2 3 4 0 2
1 = Idle air control valve at idle
HS: +14 to -16
or
AT: +10 to -20 2 = Idle speed control learning value in manual transmission (HS) at idle setting and/or
with automatic transmission (AT) in selector lever setting P or N
Variation permitted for new engines:
HS: +20 to -16AT: +16 to -20)
HS: 0
or
AT: +10 to -20 3 = Idle speed control learning value in automatic transmission (AT) in selector lever
setting D, 1, 2, 3 or R. (0 is always displayed in vehicles with manual transmission.)
001 10 4 = Shift inputs at idle:
0 off 1 on
Notes:

Values in display fields 2 and/or 3 can only be evaluated with idle air control valve is within tolerance at idle (display value
1). If the idle air control valve is not within tolerance after 1 minute waiting time, no learning takes place in display fields 2
and/or 3 .
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01-209
Display group 027 Display
shows Display specified
value Designation/diagnosis
Basic setting
27
1 2 3 4 X 1 = Malfunction Indicator Lamp (MIL) wire from Transmission Control Module
(TCM)
X 2 = Fuel level signal from instrument cluster
0.000 V 3 = ---------------
0.000 V 4 = --------------- Notes on display field 1:

On vehicles with manual transmission, "1" is always displayed.
Checking Malfunction Indicator Lamp (MIL) wire from transmission control module page 24
-105
.
X
Meaning of the 1-digit display:

Value "0" = ignition on, engine not running
Value "1" = engine running Note on display field 2:

Check fuel level signal from instrument cluster page 24
-107
.
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01-211
Display group 029 (Diagnosis status)
Notes:
OBD II regulations require a display ("Readiness Code") that indicates readiness for inspection (annual exhaust emissions
test). The readiness code display (display field 1) shows that every component and/or system that affects the exhaust, which
can lead to switching on the MIL, has been operated at least once with positive result.
The readiness code is reset and/or erased:

Every time the DTC memory is erased (both with address word 01 function 05 and with address 33 mode 4).
When the battery is disconnected.
When the engine control module is disconnected (e.g. connecting test box VAG 1598/19, replacing ECM, etc.).
To generate the readiness code, take a "mixed city and highway" drive (short test). A "mixed city and highway" drive is
understood to be approx. 1-1/2 to 5 minutes at 80-100 km/h (50-63 mph) with manual transmission in 4th or 5th gear, or
automatic transmission selector lever in "D" position, preferably in 4th gear.
The "Trip Status" display (display field 2) shows which components and/or systems have been checked since the start of the
trip. After successful diagnosis, the current display value is set to "1" whether the diagnosis was recognized as OK or not OK.
The trip-status display is reset to "0" at each start since the components and/or systems are checked at each new start. A
"trip" is understood to be a drive of approx. 1-1/2 to 5 minutes at 80-100 km/h (50-63 mph) with manual transmission in 4th or
5th gear, or automatic transmission selector lever in "D" position, preferably in 4th gear, with preceding cold start.
The readiness code display (display field 1) shows whether the components and/or systems checked in display field 2 were
recognized as OK or not OK by the engine control module.
If the diagnosis is recognized as OK, the current display value is set to "0."
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01-213
Notes on display field 1:

All readiness code values are set to "1" by disconnecting the ECM harness connector and/or disconnecting the battery,
and every time DTC memory is erased (both with address word 01 function 05 and with address word 33 mode 4).
To regenerate the readiness code, take a drive of approx. 1-1/2 to 5 minutes at 80-100 km/h (50-63 mph) with manual
transmission in 4th or 5th gear, or automatic transmission selector lever in "D" position, preferably in 4th gear ("mixed city
and highway" trip).
Value "0" = Diagnosis carried out
Value "1" = Diagnosis not OK and/or diagnosis not carried out yet
X
X
X

X
X

X
Meaning of the 6-digit "readiness codes"

1 = Three way catalytic converter diagnosis (Banks 1 and 2)

2 = ----

3 = Evaporative Emissions (EVAP) throughput diagnosis

4 = Secondary air system throughput and leak diagnosis (Always "0" for vehicles without
secondary air injection system)

5 = ----

6 = Heated oxygen sensor diagnosis (flank rise and/or flank fall time of the voltage signal of
heated oxygen sensors in front of three way catalytic converters

7 = Oxygen sensor heating diagnosis (all four O2S heaters)

8 = Exhaust Gas Recirculation (EGR) throughput diagnosis
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01-216
Display group 030 (EVAP system diagnosis)
Notes:

Display group 030 is only considered on vehicles with sensor for EVAP canister -G172-.
If the value of the EVAP throughput diagnosis is not set to "0" in display group 029, display field 1 during regeneration of
the readiness code, and/or there is a malfunction in DTC memory that relates to the EVAP system, display group 030 is
used to carry out a selective diagnosis.
Since the EVAP system is automatically shut off during "Basic Setting" function 04, display group 030 can only be
evaluated using "Read Measuring Value Block" function 08.
When diagnostic conditions are fulfilled, the Engine Control Module (ECM) checks the EVAP system at each start with the
help of the sensor for EVAP canister -G172-. The pressure between the EVAP canister and EVAP canister purge
regulator valve is measured with the sensor for EVAP canister -G172-.
The diagnostic conditions are only fulfilled during a drive of approx. 1-1/2 to 5 minutes at 80-100 km/h (50-63 mph) with
manual transmission in 4th or 5th gear, or automatic transmission selector lever in "D" position, preferably in 4th gear. If
the diagnostic conditions are fulfilled, the diagnosis is active. To get the diagnosis results, you have to drive approx. 1-1/2
to 5 minutes under the diagnostic conditions, while the pressure has to be measured with closed EVAP canister purge
regulator valve. First, the pressure must be measured with the valve closed. You can get the valve to close most easily by
having a preceding deceleration fuel shut-off. If there are problems in shutting the EVAP canister purge regulator valve by
deceleration fuel shut-off, it can also be shut by running display group 030 in "Basic Setting" function 04. Then the
pressure has to be measured again in "Read Measuring Value Block" function 08 with valve fully open.
The diagnosis is recognized as OK if the EVAP system low pressure measured in display field 1 is greater than the actual
calculated EVAP system minimum low pressure in display field 2.
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01-218

X
X
X
X
X
Meaning of 5-digit "Diagnostic Status and/or Result"

1 = Diagnostic conditions during test drive (approx. 1-1/2 to 5 minutes at 80-100 km/h (50-63 mph) with
manual transmission in 4th or 5th gear, or automatic transmission selector lever in "D" position, preferably
in 4th gear)
Manual transmission: 8 - 45%
Automatic Transmission: 8 - 20%
Value "0" = Diagnostic conditions not fulfilled
Value "1" = Diagnostic conditions fulfilled
Engine speed: 1600 RPM - 4500 RPM ( display group 003) Intake air through Mass Air Flow (MAF) sensor: 22 g/sec - 56 g/sec ( display group 019) Throttle angle: ( display group 003)

2 = Pressure measurement w/EVAP canister purge regulator valve completely closed
Value "0" = Pressure measurement not completed yet
Value "1" = Pressure measurement completed

3 = Pressure measurement w/EVAP canister purge regulator valve completely open
Value "0" = Pressure measurement not completed yet
Value "1" = Pressure measurement completed

4 = Diagnostic status
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01-233
Display group 042 [Diagnostic conditions for diagnosis of the flank rise and/or flank fall time (response time) of the
voltage signal of heated oxygen sensors in front of three way catalytic converters]
Notes:

If the value of the oxygen sensor diagnosis is not set to "0" in display group 029, display field 1 during regeneration of the
readiness code and/or there is a malfunction in DTC memory that relates to the oxygen sensor, display group 042 can be
used to set up the diagnostic conditions (display fields 3 and 4) and the diagnostic result (display field 2) can be read.
If the diagnostic conditions are fulfilled, the Engine Control Module (ECM) checks the flank rise and/or flank fall time
(response time) of the voltage signal of the heated oxygen sensors in front of the three way catalytic converters at each
start, which is displayed each time display groups 032, 033, 034 and 43 are displayed.
The diagnostic conditions are only fulfilled during a trip of approx. 1-1/2 to 5 minutes at 80-100 km/h (50-63 mph) with
manual transmission in 4th or 5th gear, or automatic transmission selector lever in "D" position, preferably in 4th gear. If
the diagnostic conditions are fulfilled, diagnosis is active. In order to get a diagnosis result, you have to drive approx. 1-1/2
to 5 minutes under diagnostic conditions.
If a malfunction is stored in DTC memory, which affects diagnostic conditions 1 and 2, the diagnostic conditions can not be
achieved. In this case repair the malfunction "DTC memory, checking and erasing page 01
-13
.
If a malfunction is stored that involves the heated oxygen sensors in front of three way catalytic converters, the diagnostic
conditions can be achieved, but the diagnosis result can not be OK.
If the flank rise and flank fall time is recognized as OK during the first diagnosis, the diagnosis is discontinued. If the times
are recognized as not OK, the diagnosis of the flank rise and/or flank fall time is continued. If the diagnosis will be
repeated selectively or after an OK diagnosis, switch engine off and restart.
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01-239

The diagnostic conditions are only achieved during a trip of approx. 1-1/2 to 5 minutes at 80-100 km/h (50-63 mph) with
manual transmission in 4th or 5th gear, or automatic transmission selector lever in "D" position, preferably in 4th gear.
However, the diagnostic conditions are only displayed 4 minutes after engine start, because until that time diagnosis is
prohibited. If the diagnostic conditions are fulfilled, diagnosis is active. Now, obtaining a diagnostic result requires a test
drive of approx. 1-1/2 to 5 min under the diagnostic conditions.
If a malfunction is stored in DTC memory that affects diagnostic conditions 1 and 2, the diagnostic conditions can not be
obtained. In this case repair the malfunction "DTC memory, checking and erasing," page 01
-13
. If a malfunction is
stored that involves the heated oxygen sensors in front of three way catalytic converter, the diagnostic conditions can be
achieved, but the diagnosis result can not be OK.
If the effect of the three way catalytic converter is recognized as OK during the first diagnosis, the diagnosis is
discontinued. If the effect (conversion) is recognized as not OK, the three way catalytic converter diagnosis is continued. If
the diagnosis will be repeated selectively and/or repeated after an OK diagnosis, stop the engine and start again.
Display
shows Display specified
value Designation/diagnosis
Basic setting
44
1 2 3 4 X _ X _ X X X X 1 = Diagnosis status

400 - 640 C
2 = Calculated temperature in three way catalytic converter (calculated value inside
the engine control module)
X X X X X X X X 3 = Diagnostic conditions 1 for three way catalytic converter diagnosis
X X X X X X X X 4 = Diagnostic conditions 2 for three way catalytic converter diagnosis
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