Coolant line AUDI A4 1999 B5 / 1.G AHA ATQ Engines Cooling System Components Workshop Manual

19-6


7 -
Engine Coolant Temperature (ECT) sensor
-G62-
For Engine Control Module (ECM)If necessary, release pressure in cooling
system before removing Checking Repair Manual, 2.8 Liter V6
5V Fuel Injection & Ignition, Repair Group
01
8 -
Rear coolant line
Coolant hose connection diagram page 19
-9
9 -
Lifting eye
10 -
10 Nm (7 ft lb)
11 -
Coolant line
Coolant hose connection diagram page 19
-9
12 -
Front coolant hose
Coolant hose connection diagram page 19
-9
13 -
Sealing cap
Check using VAG1274 cooling system
tester with VAG1274/8 adapter Test pressure: 1.4-1.6 bar (20-23 psi)
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19-7


14 -
O-ring
Replace if damaged
15 -
Expansion tank Check using VAG1274 cooling system
tester with VAG1274/9 adapter
16 -
Upper coolant hose Secured to radiator with retaining clipMake sure hose is securely seatedCoolant hose connection diagram page 19
-9
17 -
Coolant line
Coolant hose connection diagram page 19
-9
18 -
Rear toothed belt guard
19 -
Gasket
Always replace
20 -
Coolant pump Check for ease of movementCompletely replace if damaged or leakingRemoving and installing page 19
-20
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19-8


21 -
Lower coolant line
Coolant hose connection diagram page 19
-9
22 -
Oil cooler
23 -
Belt pulley
For viscous fan
24 -
Fan wheel for viscous fan
25 -
Viscous fan coupling Note left-hand threadTightening torque only valid when using
3312 open end spanner. Tighten to 40 Nm (30 ft lb)Removing and installing page 19
-25
26 -
Bracket
For viscous fan
27 -
From bottom of radiator Coolant hose connection diagram page 19
-9
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19-9


Coolant hose connection diagram

1 -
Lower coolant hose
From radiator to engine
2 -
Cylinder head/cylinder block
3 -
Intake manifold
4 -
Coolant line From heat exchanger to engine block
5 -
Heater core
6 -
Coolant hose To heat exchanger
7 -
Rear coolant line
8 -
Expansion tank
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19-10


9 -
Oil cooler
10 -
Coolant line
From expansion tank to lower coolant pipe
11 -
Upper coolant hose
12 -
Radiator
13 -
Coolant pump
14 -
Lower coolant line
15 -
Connection For thermostat
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19-15


- Loosen bleeder screw on lower coolant line (arrow) under expansion
tank (if necessary, unbolt expansion tank).
- Top off coolant until it flows out from bleeder screw.
- Close bleeder screw and tighten to 20 Nm (15 ft lb).

- Loosen bleeder screw on front coolant line (arrow) between power
steering pump and left-side of cylinder head.
- Top off coolant until it flows out from bleeder hole in coolant line.
- Close bleeder screw and tighten to 20 Nm (15 ft lb).
- Top up coolant to MAX mark.
- Install coolant expansion tank cap.
- Set heater controls to maximum heat position.
- Start engine and let run at idle for approx. 10 minutes.
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19-19

All models

Installing
Installation is the reverse of removal, noting the following:
Vehicles with automatic transmission
Repair Manual, 5 Spd. Automatic Transmission 01V, Repair Group 37

Tightening torques - Release both radiator retaining bolts, pull up and remove (arrows).
- Tilt radiator toward front, lift up and remove.
- Fill up coolant page 19
-11
.
- Check ATF level.Component
Tightening torque
Condenser to radiator 10 Nm (7 ft lb)
Coolant line to radiator 10 Nm (7 ft lb)
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