maintenance AUDI A4 1999 B5 / 1.G APB Engine Lubrication System Components Workshop Manual

Page 1 of 74

17-1


Lubrication system
components, removing and
installing

Notes:

If large quantities of metal particles or other
deposits (caused, for example, by partial
seizure of the crankshaft or connecting rod
bearings) are found in the engine oil when
performing repairs, clean the oil passages
thoroughly and replace the oil cooler in order to
prevent further damage from occurring later.
Always replace O-rings, gaskets and oil seals
when performing repairs.
The oil level must not be above the max. mark -
otherwise this can cause damage to the
catalytic converter. Markings Page 17
-67

Viscosity grades and oil specifications
Repair Manual, Maintenance

Oil capacities
Repair Manual, Maintenance

Checking oil pressure Page 17
-65

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Page 30 of 74

17-29

- Fill engine with oil.

Repair Manual, Maintenance


- Install lock carrier in normal position.

Repair Manual, Body Exterior, Repair Group
50


- Install bumper.

Repair Manual, Body Exterior, Repair Group
63

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Page 33 of 74

17-31

Installing
Install in the opposite order to removing. When
installing, note the following points:

- Fill up engine oil.

Repair Manual, Maintenance


- Install lock carrier in normal position.

Repair Manual, Body Exterior, Repair Group
50


- Install bumper.

Repair Manual, Body Exterior, Repair Group
63

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Page 48 of 74

17-45

- Fill with coolant Page 19
-19
.

- Fill engine with oil.

Repair Manual, Maintenance


- Install subframe.

Repair Manual, Suspension, Wheels,
Steering, Repair Group 40


- Install lock carrier in normal position.

Repair Manual, Body Exterior, Repair Group
50


- Install bumper.

Repair Manual, Body Exterior, Repair Group
63


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Page 57 of 74

17-53

- Clean both sealing surfaces for lower section of
oil pan; ensure that they are free of oil and
grease.

Note:
Do not use any adhesive or sealant.

- Install new gasket on lower section of oil pan
and install on upper section of oil pan with two
diagonally opposite bolts.

- Tighten all securing bolts hand-tight.

- Tighten bolts to 10 Nm with torque wrench,
working from the center outwards.

- Install new seal on oil drain plug and tighten to
30 Nm.

- Fill up engine oil.

Repair Manual, Maintenance


- Install subframe.

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Page 72 of 74

17-66

Engine oil, specifications

A high-quality multigrade oil is put in at the
factory: this can be used all year round, except in
extremely cold climates.

Viscosity grades and oil specifications
Viscosity grades and oil specifications
Repair Manual, Maintenance
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Page 74 of 74

17-68


Markings on oil dipstick:
Note:
The oil level must not be above marking -a- on the dipstick.
Oil capacities Repair Manual, Maintenance
a - Do not top up oil.
b - Oil can be topped up. The oil level may rise as far as area -a- after
topping up.
c - Oil must be topped up. It is sufficient if the oil level is somewhere in
area -b- (grooved area on dipstick) after topping up.
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