AUDI A4 1999 B5 / 1.G Front End User Guide

Page 11 of 19

50-11


7 -
Combination bolt
7.5 Nm (66 in. lb)
8 -
Bracket
9 -
Combination bolt 7.5 Nm (66 in. lb)
10 -
Metal nut
11 -
Combination bolt 7.5 Nm (66 in. lb)
Pa
ge 11 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 12 of 19

50-12


Fig. 1 Removing and installing end plate
- Remove front wheel.
- Remove wheelhousing liner page 66
-31
.
- Remove bolt -2- (2x).
Tightening torque: 2.5 Nm (22 in. lb)
- Remove endplate -3- from fender -4-.
1 - Expanding clip (2x)
Pa
ge 12 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 13 of 19

50-13


Front fender (VIN 8D XA 200 001 and
S4), assembly overview

1 -
Combination bolt
4.5 Nm
2 -
Threaded rivet The threaded rivet is inserted with VAG
1618 A.
3 -
Combination bolts (2x) 7.5 Nm
4 -
Phillips-head screw 4.5 Nm
5 -
Phillips-head screw Only installed for S4.4.5 Nm
Pa
ge 13 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 14 of 19

50-14


Repair Manual, Electrical Equipment, Repair
Group 94, headlights, headlights, removing and installing.
6 -
Snap-on nut Only installed for S4.
7 -
Fender Drill additional hole at bottom for S4 fender
Fig. 2
.
Removing:
- Remove bumper page 63
-5 .
- Remove wheelhousing liner page 66
-
31
.
- Remove headlights - Disconnect harness connector for side
turn-signal.
- Remove end plate Fig. 1
.
- Remove bolts -1-; -3-; -4- (bolt -5- only
for S4) -8-; -9- and -14-.
Pa
ge 14 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 15 of 19

50-15


8 -
Metal bolt
7.5 Nm
9 -
Metal bolt 7.5 Nm
10 -
Bracket
11 -
Metal bolt 7.5 Nm
12 -
Metal bolt 7.5 Nm
13 -
Bracket
14 -
Combination bolt 10 Nm
15 -
Combination bolt 7.5 Nm
Pa
ge 15 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 16 of 19

50-16


Fig. 1 Removing and installing end plate
- Remove front wheel.
- Remove wheelhousing liner page 66
-31
.
- Remove bolt -2- (2x).
Tightening torque: 2.5 Nm
- Remove end plate -3- from fender -4-.
- Expanding clip -1- (2x).
Pa
ge 16 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 17 of 19

50-17


Note:
For part replacement, drill hole before painting. Fig. 2 Drilling hole for S4 fender
- Drill 7 mm diameter hole in fender. Dimension -a- = 22mm and -b- =
8mm.
- Restore corrosion protection at edges of hole.

Fig. 3 Lower fender mount (S4)
- Slide speed nuts -4- onto door sill from bottom.
- Speed nuts -5- only for S4
- Secure fender -1- at bottom using reinforcing bracket -2- and bolts -3-.
Pa
ge 17 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 18 of 19

50-18


Noise insulation panel, assembly overview

1 -
Quick-release screw
Remove only this quick release screw for
service position Three pieces2 Nm (18 in. lb)
2 -
Front noise insulation
3 -
Quick release screw Three piecesIf rear noise insulation panel is also - 4 -
being installed, then longer quick-release
screws must be used 2 Nm (18 in. lb)
4 -
Rear noise insulation panel Only installed for certain engine typesInstalled over noise insulation panel -2-
5 -
Quick-release screw Two pieces2 Nm (18 in. lb)
Pa
ge 18 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 19 of 19

50-19


6 -
Mounting for noise insulation panel
Position -9- must face left side of vehicle
7 -
Bolt Two pieces7.5 Nm (66 in. lb)
8 -
Plate nut Two pieces
9 -
Plate nut Three pieces
10 -
Clamping pin Two pieces
11 -
Wheelhousing liner
12 -
Bumper
13 -
Lock carrier with attachments
Pa
ge 19 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page:   < prev 1-10 11-20