AUDI A4 2000 B5 / 1.G 01W Transmission Disassemble And Assemble Workshop Manual

34-38


Transmission, disassembling
and assembling Note:
Disassembly sequence Page 34
-49
.
Transmission overview

1 -
1st gear
2 -
2nd gear
3 -
3rd gear
4 -
4th gear
5 -
5th gear
6 -
Reverse gear
Removing and installing reverse idler gear
Page 35
-44

7 -
Transmission housing
8 -
Transmission cover
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34-39


9 -
Input shaft
Disassembling and assembling Page 35
-1
10 -
Pinion shaft
Disassembling and assembling Page 35
-21

11 -
Ball bearing
Adjusting Page 35
-17
, Input shaft,
adjusting
12 -
Differential
Removing and installing Page 39
-10
Disassembling and assembling Page 39
-15

13 -
Tapered roller bearing
Adjusting Page 39
-35
14 -
Tapered roller bearing
Adjusting Page 39
-35
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pair&id=AUDI.B5.TM01.34.4

34-40


Assembly overview

I - Input shaft ball bearing and multi-
function switch, removing and installing
Page 34
-41

II - Input shaft, pinion shaft, selector rods
and transmission cover, removing and
installing Page 34
-45

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pair&id=AUDI.B5.TM01.34.4

34-41


Input shaft ball bearing and multi-function
switch, removing and installing

1 -
Transmission housing
With differential and flange shaftsRemoving and installing flange shafts
Page 39
-1
Removing and installing differential
Page 39
-10

Removing and installing speedometer
Vehicle Speed Sensor (VSS) Page 39
-7
Removing and installing speedometer drive
gear Page 39
-7
Breather installation position Fig. 1
2 -
Torx bolt
Always replace35 Nm (26 ft lb)Self-locking
3 -
Guide sleeve Installed with O-ring and seal for input shaft
Page 30
-17

4 -
Dished washer
Smaller diameter (convex side) faces guide
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sleeve
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34-42


5 -
Circlip
Determining thickness and input shaft,
adjusting Page 35
-17

6 -
Input shaft ball bearing
Removing and installing Page 34
-49
7 -
Circlip
Determining thickness and input shaft,
adjusting Page 35
-17

8 -
Input shaft
Removing and installing Page 34
-45
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft ball bearing Page 35
-1
9 -
Socket-head bolt
25 Nm (18 ft lb)
10 -
Locking plate For multi-function switch
11 -
Multi-function switch
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34-43


12 -
Multi-function switch harness connector
13 -
Socket-head bolt
10 Nm (7 ft lb)
14 -
Cover for shift rod Removing and installing Page 34
-62
15 -
Gear lock for 5th and reverse gear
Removing and installing Page 34
-69
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34-44


After pressing in, the breather must project 21 mm (0.83 in.) out of the
housing. Fig. 1 Breather installation position
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34-45


Input shaft, pinion shaft, selector rods and
transmission cover, removing and
installing

1 -
Shift rod with shift fork for 3rd and 4th
gear
Disassembling and assembling Page 34
-62

Replacing bushings Page 34
-62
2 -
Input shaft
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft ball bearing Page 35
-17

3 -
Left stop bolt
40 Nm (30 ft lb)
4 -
Washer
5 -
Relay shaft Installation position Page 34
-62
6 -
Washer
7 -
Right stop bolt
40 Nm (30 ft lb)
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pair&id=AUDI.B5.TM01.34.4

34-46


8 -
Shift rod
Installation position Page 34
-62
Replacing shift rod sealing washer Page 34
-62

9 -
Shift detent
Installation position Page 34
-62
10 -
Torx bolt
25 Nm (18 ft lb)With shoulder to secure shift detent spring
11 -
Shift rod with shift fork for 1st/2nd/5th and
reverse gear Disassembling and assembling Page 34
-62

Removing and installing ball sleeve
Page 34
-66
, Fig. 2

12 -
Pinion shaft
Disassembling and assembling Page 35
-21

Adjusting Page 39
-35
Servicing pinion shaft ball bearing Page 35
-21

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g and assemblin
g
11/19/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.34.4