AUDI A4 2000 B5 / 1.G AHA Engine Multiport Fuel Injection And Ignition System Repair Manual

Page 61 of 166

24-48

Checking O2S wiring, bank 1, sensor 2

- Disconnect 4-pin connector (green) for Oxygen
Sensor (O2S) behind Three Way Catalytic
Converter (TWC) -G130-.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Check wiring for open circuit between ECM/test box and 4-pin O2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 51
Connector terminal 4 to ECM/test box socket 52
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector.

Connector terminal 4 to ECM/test box socket 51
Specified value:
- Check shielding wire for short circuit to sensor wires.

Connector terminal 4 to ECM/test box socket 14
Connector terminal 3 to ECM/test box socket 14
Specified value:
Pa
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 62 of 166

24-49
If wiring is OK:

- Replace Motronic ECM -J220- page 01
-68
.

- Carry out adaptation of throttle valve control
module to ECM page 24
-150
.

- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 62 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 63 of 166

24-50

Checking O2S wiring, bank 2, sensor 2

- Disconnect 4-pin connector (brown) for Oxygen
Sensor (O2S) 2 behind Three Way Catalytic
Converter (TWC) -G131-.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Check wiring for open circuit between ECM/test box and 4-pin O2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 38
Connector terminal 4 to ECM/test box socket 50
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector.

Connector terminal 4 to ECM/test box socket 38
Specified value:
- Check shielding wire for short circuit to sensor wires.

Connector terminal 4 to ECM/test box socket 14
Connector terminal 3 to ECM/test box socket 14
Specified value:
Pa
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port Fuel In
jection
(MFI
) and i
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ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 64 of 166

24-51
If wiring is OK:

- Replace Motronic ECM -J220- page 01
-68
.

- Carry out adaptation of throttle valve control
module to ECM page 24
-150
.

- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 64 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 65 of 166

24-52

Oxygen Sensor (O2S) heater behind
TWC, checking


Notes:

Connector for Oxygen Sensor (O2S) heater
(behind TWC) -Z29- (bank 1, sensor 2): 4-pin,
green
Connector for Oxygen Sensor (O2S) 2 (behind
TWC) -Z30- (bank 2, sensor 2): 4-pin, brown
Component locations page 24
-1

Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram
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jection
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11/23/2002 htt
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play?action=Goto&t
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pair&id=AUDI.B5.FU03.24.1

Page 66 of 166


Test requirements

Fuse for Oxygen Sensor (O2S) heater OK
Engine Coolant Temperature (ECT) at least
80 C (176 F)
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jection
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) and i
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pair&id=AUDI.B5.FU03.24.1

Page 67 of 166

24-53

Checking

- Connect VAG1551 or VAG1552 scan tool and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with engine
running at idle) page 01
-8 .
Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
Read Measurin
g Value Block
HELP
Input displa
y group number XXX

Indicated on display
- Press buttons -0-, -4- and -0- to input display group number 40 (040),
and press -Q- button to confirm input.
Read Measuring Value Block 40 1 2 3 4

Indicated on display (1-4 = display fields)
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jection
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Page 68 of 166

24-54

- Compare display and specified values (display
fields 3 and 4):

Display fields

1 2 3 4
Display group 40: Oxygen Sensor (O2S) heating (before and after TWC)
Display
xx.x
Htg.bC.ON/Htg.bC.OFF
xx.x
Htg.aC.ON/Htg.aC.OFF
Indicates Resistance of O2S heater
(before TWC)
(B1-S1 and B2-S1) O2S heater ON
or
O2S heater OFF
(before TWC)
(B1-S1 and B2-S1) Resistance of O2S heater
(after TWC)
(B1-S2 and B2-S2) O2S heater ON
or
O2S heater OFF
(after TWC)
(B1-S2 and B2-S2)
Range --- ---
0.0 - 65.0
---
Specified value --- ---
2.4 - 9.2
Htg.aC.ON

--- --- If not as specified page 24
-55
, Continuation
If displayed values are OK (as specified):

-
Press button.
-
Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
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Page 69 of 166

input.

- Switch ignition off.
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jection
(MFI
) and i
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11/23/2002 htt
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pair&id=AUDI.B5.FU03.24.1

Page 70 of 166

24-55

Continuation

- Disconnect 4-pin connector for respective
Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC).

If resistance is NOT OK:
If resistance is OK: - Connect multimeter US1119 (Fluke 83 or equivalent) between HO2S
connector terminals 1 and 2, using VW1594 connector test kit.
- Measure resistance.

Specified value: 0.00-19.9 - Replace respective Oxygen Sensor (O2S) behind TWC.
- Switch multimeter to 20 VDC measuring range.
Pa
ge 70 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

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