CD changer AUDI A4 2000 B5 / 1.G APB Engine Cooling System Components
Page 15 of 34
19-14
 
  
 Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 01
    7 - 
Right coolant line From turbocharger to rear coolant line
8 - 
Banjo bolt Tightening torque: 35 Nm
9 - 
Coolant temperature sender (-G62-) For engine control moduleIf necessary, release pressure in cooling 
system before removing Checking:
10 - 
Retaining clip 
Check for proper seating
11 - 
To heat exchanger 
12 - 
Rear coolant line Diagram of coolant hose connections   
Page 19
-17
 
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Page 16 of 34
19-15
 
  
13 - 
Bolt 
Tightening torque: 10 Nm
14 - 
Right coolant line From engine block to turbocharger
15 - 
Banjo bolt Tightening torque: 35 Nm
16 - 
Banjo bolt Tightening torque: 35 Nm
17 - 
Right coolant line From engine block to turbocharger
18 - 
From heat exchanger 
19 - 
To front coolant hose 
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Page 18 of 34
19-17
 
  
Coolant hose connections, diagram
 
1 - 
Bottom coolant hose 
From radiator to engine
2 - 
Cylinder head/ cylinder block 
3 - 
Right turbocharger 
4 - 
Auxiliary water pump 
5 - 
Heat exchanger for heater system 
6 - 
Coolant hose To heat exchanger
7 - 
Left turbocharger 
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Page 23 of 34
19-22
      
The coolant concentration should not be 
reduced by adding plain water, even in warmer 
seasons and in warmer countries. The 
concentration must be at least 40 %. 
     If extra antifreeze protection is required in cold 
climates, the concentration of G 12 can be 
increased, but only up to a maximum of 60 % 
(frost protection to about -40 C); if this 
concentration is exceeded, the antifreeze 
protection will be reduced again and cooling 
effectiveness will also be impaired. 
     
Do not reuse the old coolant if the radiator, heat 
exchanger, cylinder head or cylinder head 
gasket have been replaced. 
      Recommended mixture ratios:  
     
Frost 
protection 
to  Antifreeze 
concentration  G 
12
1)  Water
1)  
-25 C  
-35 C  
40 %  
50 %  2.5 
ltr.  
3.0 
ltr.  3.5 ltr.  
3.0 ltr.  
     
1) The capacity of the cooling system can vary 
depending on the equipment installed on the 
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Page 25 of 34
19-23
      
-  Replace O-ring on coolant drain screw and 
screw drain screw back into engine. 
     
   Tightening torque: 20 Nm 
     
-  Install bottom coolant hose and secure.
     
-  Close coolant drain tap on radiator. 
    
-  Screw adapter VAG 1274/8 onto expansion tank and insert extension 
VAG 1274/10 into the adapter. 
    
-  Loosen coolant hose on heat exchanger and pull back hose far enough 
so that bleeder hole in hose -arrow- is no longer covered by 
connection. 
-  Fill up coolant until it comes out at bleeder hole in coolant hose.
-  Push coolant hose onto connection and tighten.
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