fuse AUDI A4 2000 B5 / 1.G ATW Engine Motronic Fuel Injection Syst

24-10


Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 21, Charge air system with turbocharger, checking

Installation location of motronic Engine Control
Module (ECM) power supply relay -J271-
Check motronic Engine Control Module (ECM)
power supply relay -J271- Page 28
-13

Installation location of fuse S130 for Secondary
Air Injection (AIR) pump
14 -
Clutch vacuum vent valve switch -F36-
Component location Page 24
-14
, Fig.
3

15 -
Charge air pressure sensor -G31-
Installation position Page 24
-16
, Fig.
7
Checking:
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Fig. 5 Installation position, Throttle Position (TP) sensor -G79-
and sender 2 for accelerator pedal position -G185-

Fig. 6 Installation positions in E-box, plenum chamber
1 - Engine Control Module (ECM)
2 - Secondary Air Injection (AIR) pump relay -J299-
3 - Motronic Engine Control Module (ECM) power supply relay -J271-
4 - Installation location of fuse S130 for Secondary Air Injection (AIR)
pump
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Checking voltage supply

Test requirements:

Fuse for fuel injectors OK

Electrical Wiring Diagrams, Troubleshooting &
Component Locations

Fuel Pump (FP) relay OK; checking Page 24
-53
.

- Disconnect harness connector at the fuel
injector to be tested.

If LED does not light up: - Connect VAG1527B voltage tester as follows:Harness connector
Terminal
Measure to
1 Engine Ground (GND)
- Switch ignition on.

LED must light up.
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Electrical Wiring Diagrams, Troubleshooting & Component Locations - Check wire connection between terminal 1 and fuse for injector valves
for open circuit:
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- Repair open circuit or short circuit if
necessary.
If no malfunctions are detected:

- Replace Fuel Pump (FP) relay -J17-.

- Re-connect Engine Control Module (ECM).

Check voltage supply for Fuel Pump (FP) and
components

- Remove fuses S228, S232, and S234 (positions 28, 32, and 34) from
fuse holder.
- Initiate output Diagnostic Test Mode (DTM) Page 01
-49
and activate
Evaporative Emission (EVAP) canister purge regulator valve -N80-.
- Connect multimeter for voltage measurement to Ground (GND) and to
one terminal of following fuses in fuse holder. Circlip
Specified value at one of the terminals
S228 approx. battery voltage
S232 approx. battery voltage
S234 approx. battery voltage
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If specified values are not obtained:

- Repeat test at another terminal of fuse socket.
If specified values are not obtained again:

- Check wire connections.

Electrical Wiring Diagrams, Troubleshooting &
Component Locations If no malfunctions are detected:

- Replace Fuel Pump (FP) relay -J17-.

- Re-insert fuses.
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Voltage supply for Mass Air Flow (MAF)
sensor, checking

Test requirements:

Fuse for Mass Air Flow (MAF) sensor OK

Electrical Wiring Diagrams, Troubleshooting &
Component Locations

Fuel Pump (FP) relay OK; checking Page 24
-53
.

Note:
Voltage is supplied to Mass Air Flow (MAF)
sensor from Fuel Pump (FP) relay.

- Disconnect connector from Mass Air Flow (MAF)
sensor.

- Connect multimeter for voltage measurement as follows.Harness connector
Terminal
Measure to
2 Engine Ground (GND)
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If specified value is not obtained:

- Check wire connection from terminal 2 of
connector to Fuel Pump (FP) relay via fuse for
open circuit and short circuit to Ground (GND):

Electrical Wiring Diagrams, Troubleshooting &
Component Locations
- Repair open circuit or short circuit if
necessary.

Note:
Ground (GND) from the ECM is present at terminal 3 of connector.
If specified value is not obtained: - Connect multimeter to terminal 2 and terminal 3 of connector for
voltage measurement.
- Operate starter briefly (engine can also start).

Specification: approx. battery voltage
- Check wire connections Page 24
-67
.
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