lock AUDI A4 2000 B5 / 1.G Quattro Fuel Syst
Page 4 of 55
20-56
14 -
Locking ring
15 -
Rubber cap
16 -
Overflow hose
17 -
Bleed line
Between EVAP canister and EVAP
canister purge regulator valve N80
18 -
Bleed line Between the bleed valve on fuel filler neck
and EVAP canister
19 -
Fuel tank Removing and installing Page 20
-69
20 -
Heat shield
For fuel tankFastened on rear edge of fuel tank with
adhesive tape
Pa
ge 4 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3
Page 25 of 55
20-76
CAUTION!
After installation, check for continuity between Ground clamp on
filler neck and chassis Ground.
Radio operating instructions - Connect lines according to markings:
1 - Supply line
2 - Bleed line to EVAP canister
3 - Return line
- Re-connect fuel pump and sender for fuel gauge harness connectors.
Specification: approximately 0 .
- Connect Ground strap to Battery with ignition OFF.
- After connecting Battery, input radio anti-theft code- Run door windows up to the stop using window switches.
- Operate all window switches again for at least 1 second in "closed"
position to activate automatic up/down.
- Re-set the clock.
Pa
ge 25 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3
Page 47 of 55
20-98
Note:
Ensure that fuel hoses fit tightly.
Radio operating instructions - Tighten union nut with 3217 wrench.
60 Nm
- Connect wiring and harness connector.
- Connect Battery Ground strap with ignition switched OFF.
- After connecting Battery, input radio anti-theft code
- Run door windows up to stop using electric window lifters.
- Operate all window lifters again for at least 1 second in "closed"
position to activate automatic up/down.
- Set the clock.
Pa
ge 47 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3
Page 52 of 55
20-103
Installing
Installation is performed in reverse order, when
performing, note the following:
- Install sender for fuel gauge in guide on surge
housing outer section and press down until it
engages Page 20
-97
.
- Connect battery Ground strap with ignition
switched OFF.
- After connecting battery, input radio anti-theft
code
Radio operating instructions
- Operate door windows up to the stop using
window switches.
- Operate all window lifters again for at least 1
second in the "closed" position to activate the
automatic up/down.
- Set the clock.
Pa
ge 52 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3
Page 54 of 55
20-105
- Vacuum booster -1-, installed position
- Location -A- slide through the flange lock
opening.
- Location A in fuel tank, slide in direction of filler
neck while turning approx. 1 additional turn to
the left Fig. 1
, Page 20
-106
.
- Location B, place (black wire) in fuel tank but do
not yet fasten in surge housing 5.
- Location C (white wire) place in fuel tank, but do
not yet fasten in hose coupling 4.
- Location D place in fuel tank. Ensure it comes to
rest above the thick fuel filler hose in the fuel
tank.
- Attach black wire to surge housing 5.
- Connect white wire 2 to hose coupling 4.
Pa
ge 54 of 55 Fuel su
pp
ly system, servicin
g (vehicles with all wheel drive and 1.8 ltr. turbo or 2.8 ltr. en
gine
)
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.3