Strut AUDI A4 2000 B5 / 1.G Suspension Rear Axle Front Wheel Drive Workshop Manual

42-3


7 -
Suspension strut
Different versions vehicle data label, page 42
-5
Do not mix different versionsIdentical part for left and right-sidesRemoving and installing page 42
-24
Servicing page 42
-26
8 -
Nut
Always replace
9 -
Wheel bearing and wheel hub Servicing page 42
-16
10 -
Guide bushing
Removing and installing page 42
-14
11 -
Bolt
Always replace75 Nm (55 ft lb)
Pa
ge 4 of 26 Rear axle, servicin
g (front-wheel-drive vehicles
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.42.1

42-11

- Pull ABS wheel speed sensors out of mounting
holes on both sides.

- Detach ABS wheel speed sensor wiring from
rear axle.

- On vehicles with headlight range control remove
linkage from axle beam.

Note:
Use VAG1383 gearbox lifter together with 1359/2
attachment for removing and installing the axle
beam.

- Unbolt and remove suspension strut from axle beam.
- Remove bolts from guide bushings ( page 42
-2 , items -3- and -5-)
and remove axle beam.
Pa
ge 13 of 26 Rear axle, servicin
g (front-wheel-drive vehicles
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.42.1

42-12

Installing

- Install axle together with guide bushings into
mounting brackets and install bolts hand-tight.

- Install suspension struts and hand-tighten
suspension strut to axle beam bolts.

- Coat O-ring for ABS wheel speed sensor with
brake cylinder paste.

Repair Manual, Brake System, Repair Group 46

Repair Manual, Brake System, Repair Group 47 - Push ABS wheel speed sensors into wheel bearing housings up to
stop.
- Install locking plates for ABS wheel speed sensors.
- Route parking brake cables and attach to brake calipers.
- Connect brake lines.
- Adjust parking brake:
- Install heat shield.
- Bleed brakes:
Pa
ge 14 of 26 Rear axle, servicin
g (front-wheel-drive vehicles
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.42.1

42-13

CAUTION!

Vehicle must be standing on its wheels when
tightening guide bushing to rear axle bolts.
Otherwise bonded rubber bushings will be
subjected to torsion resulting in shortened
service life

- Tighten guide bushing bolts ( page 42
-2 ,
items -3- and -5-).

Tightening torque: 80 Nm (59 ft lb) + 1/4-turn
(90 )
CAUTION!

Vehicle must be standing on its wheels when
tightening suspension strut to rear axle bolts.
Otherwise bonded rubber bushings will be
subjected to torsion resulting in shortened
service life

- Tighten suspension strut to axle beam bolts (
page 42
-2 , items -6- and -8-).

Tightening torque: 50 Nm (37 ft lb) + 1/4-turn
(90 )
-
On vehicles with headlight range control, tighten
bolted connection between headlight range
Pa
ge 15 of 26 Rear axle, servicin
g (front-wheel-drive vehicles
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.42.1