AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House Assembly Workshop Manual

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Bearing housing,
disassembling and
assembling

Special tools, testers and auxiliary items
required:

Adapter VW 295a
Thrust plate VW 401
Thrust plate VW 402
Press tool VW 407
Press tool VW 412
Tube VW 415a
Tube VW 416b
Press tool VW 433
Thrust pad VW 454
Support rails VW 457
Pa
ge 1 of 9 Bearin
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.TM03.34.6

Extractor lever VW 681
Punch 2005
Thrust pad 2007
Shim, Part No. 016 311 391 B
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pair&id=AUDI.B5.TM03.34.6

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1 -
Drive flange
Pressing out Fig. 1Pressing in Fig. 2
2 -
Balance weight
Pressing off Fig. 3Pressing on Fig. 4
3 -
Seal
Pulling out Fig. 5Preparing for installation Fig. 6Driving in Fig. 7
4 -
Bearing housing
5 -
O-ring
Always replaceLightly oil before installing
6 -
Ball bearing for drive flange Pressing off Fig. 8Pressing in Fig. 9
7 -
Circlip
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pair&id=AUDI.B5.TM03.34.6

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Fig. 1 Pressing out drive flange
- Before pressing out drive flange remove circlip.
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pair&id=AUDI.B5.TM03.34.6

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Fig. 2 Pressing in drive flange
- Before pressing in drive flange, press on balance weight Fig. 4
.
- Fit circlip.

Fig. 3 Pressing off balance weight
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.TM03.34.6

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Note:
Note position of holes. Fig. 4 Pressing on balance weight

Fig. 5 Pulling out seal
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Fig. 6 Preparing seal for installation
A - Shim Part No. 016 311 391 B (1.7 mm thick)
B - Seal
- Fill space between sealing and dust lips with sealing grease G52 128
A1.
- Fit shim and seal onto tool one after the other.
Installation position: open side of seal towards bearing housing

Fig. 7 Driving in seal
- Remove shim.
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.TM03.34.6

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Fig. 8 Pressing out ball bearing for drive flange
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.TM03.34.6

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Fig. 9 Pressing in ball bearing for drive flange
Pa
ge 9 of 9 Bearin
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g and assemblin
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.6