AUDI A6 1995 C5 / 2.G 01E Transmission Final Seal Grooved Ball Bearings For Flange Driveshaft Workshop Manual

39-6


Seal and grooved ball bearing
for flange for driveshaft on
transmission, replacing

Special tools, testers and auxiliary items
required:

Drip tray V.A.G 1306
Adapter VW 295a
Thrust plate VW 401
Thrust plate VW 402
Press tool VW 407
Tube VW 415a
Tube VW 416b
Press tool VW 433
Thrust pad VW 454
Extractor lever VW 681
Pa
ge 1 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

Multi-purpose tool 771/1 with attachment
771/15 and stud M8/M10
Punch 2005
Shim, Part No. 016 311 391 B
Pa
ge 2 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-7


1 -
Transmission
2 -
Grooved ball bearing
3 -
Bearing housing on balance weight
4 -
Seal
Driving in Page 39
-13
5 -
Drive flange
6 -
Bolt, 25 Nm
Qty. 6
Pa
ge 3 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-8


7 -
O-ring
Always replace
8 -
Circlip
9 -
Spring plate Mark installation position when removing:
larger diameter (concave side) toward
shims - 10
10 -
Shims
11 -
Spring
12 -
Oil drain plug, 40 Nm
Pa
ge 4 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-9

Removing

Transmission installed

- Disconnect driveshaft at the front Page 39
-
68
, lift clear and tie-up on selector linkage.

- Place a drip tray underneath.

- Unscrew rear oil drain plug (on end cover) and
drain transmission oil.

- Unscrew securing bolts for bearing housing.

Note:
Generally, the bearing housing is pressed out via
the spiral spring when loosening bolts from
cover.
If the bearing housing is not pressed off:

- Pull drive flange together with bearing housing and balance weight off
end cover.
A - M8/M10 stud
- Take off bearing housing.
Pa
ge 5 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-10

- Take circlip off drive flange.

- Press out drive flange.

- Pull out seal for drive flange.
- Thoroughly clean seal seat.
Pa
ge 6 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-11


- Press out grooved ball bearing.
Pa
ge 7 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-12

Installing

- Press grooved ball bearing in bearing housing.
Pa
ge 8 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-13


- Lightly oil outer circumference of seal -B-.
- Fill space between sealing lips and dust lips with sealing grease G52
128 A1.
- Fit seal with shim -A-, Part No. 016 311 391 B (1.7 mm thick) onto
punch 2005.
Installation position: open side of seal toward transmission.

- Drive in seal for drive flange.
- Remove shim after driving in.
Pa
ge 9 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3

39-14


- Press in drive flange.
- Fit circlip onto drive flange.
- Lightly oil O-ring and fit into bearing housing groove.
- Insert spring plate and shims into bearing housing.
Installation position: Page 39
-8
- Slide coil spring onto drive flange.
- Tighten securing bolts for bearing housing in diagonal sequence and in
stages to 25 Nm.
- Bolt on driveshaft Page 39
-71
.
- Top up oil in transmission and check oil level Page 34
-39
. Pa
ge 10 of 10 Seal and
grooved ball bearin
g for flan
ge for driveshaft on transmission, re
placin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.3