AUDI A6 1996 C5 / 2.G 01V Transmission Assembly Workshop Manual
Page 1 of 13
37-148
Transmission, disassembling
and assembling
- Observe general repair instructions page 00
-
27
.
Rules of cleanliness for working on
automatic transmissions
Thoroughly clean all connections and the
surrounding area before disconnecting.
Place parts that have been removed on a clean
surface and cover. Use foils and paper. Use
lint-free cloths only!
Carefully cover over opened components or
seal, if repairs are not carried out immediately.
Only install clean components: Only unpack
replacement parts immediately prior to
installation.
Always replace O-rings, gaskets and sealing
rings.
Lightly lubricate O-rings before installing, this
prevents the rings from being pinched when
inserting.
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Page 2 of 13
Use only ATF in areas near ATF. Other
lubricating substances cause functional
problems in the hydraulic transmission control.
Check the following fluid levels after installing,
top off if necessary. ATF in planetary gear
page 37
-133
, Gear oil in front final drive
page 39
-1 , Transmission oil in center
differential page 39
-40
. Capacities and
specifications Page 00-22
onward.
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Page 3 of 13
37-149
ATF lines, removing and installing
overview
Special tools and equipment
Removing and installing ATF lines for 4 cylinder gasoline engines
page 37
-150
Removing and installing ATF lines for 6 cylinder gasoline engines
except for 2.7 Liter 5V turbo page 37
-152
Removing and installing ATF lines for 6 cylinder 2.7 Liter 5V turbo
page 37
-154
VAG1306 drip tray
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Page 4 of 13
37-150
ATF lines, removing and installing,
(vehicles with 4 cyl. engine)
Notes:
Place VAG1306 drip tray underneath.
1 -
Bolt (21Nm)
Insert line until impact by hand before
tightening
2 -
Oil line to cooler Note marking on transmission housing
3 -
Oil line from cooler Note marking on transmission housing
4 -
O-ring Apply ATF when insertingAlways replace
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Page 5 of 13
37-151
5 -
O-ring
Apply ATF when insertingAlways replace
6 -
Bolt (5Nm)
7 -
O-ring Apply ATF when insertingAlways replace
8 -
Bolt (5Nm)
9 -
Nut (5 Nm)
10 -
Clamp
11 -
Bracket
12 -
Bolt (5Nm) Does not need to be removed when
removing and installing ATF lines
13 -
Clip bracket
14 -
Union nut, 30 Nm
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Page 6 of 13
37-152
ATF lines, removing and installing,
(vehicles with 6 cyl. engine)
Notes:
Place VAG1306 drip tray underneath.
1 -
Bolt (21Nm)
Insert line until impact by hand before
tightening
2 -
Oil line from cooler Note marking on transmission housing
3 -
Oil line to cooler Note marking on transmission housing
4 -
O-ring Apply ATF when insertingAlways replace
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Page 7 of 13
37-153
5 -
O-ring
Apply ATF when insertingAlways replace
6 -
Bolt (5Nm)
7 -
Bolt (5Nm)
8 -
O-ring Apply ATF when insertingAlways replace
9 -
Bracket
10 -
Union nut, 25 Nm
11 -
Hex bolt, 5 Nm
12 -
Clamp
13 -
Union nut, 25 Nm
14 -
Hex bolt, 10 Nm
15 -
Hex bolt, 65 Nm
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Page 8 of 13
37-154
ATF lines, removing and installing
(vehicles with 6 cylinder 2.7 Liter 5V turbo
engine)
Notes:
Place VAG1306 drip tray underneath.
1 -
Bolt (21Nm)
Insert line until impact by hand before
tightening
2 -
O-ring Apply ATF when insertingAlways replace
3 -
Nut - 5 Nm
4 -
Clamp
5 -
Union nut, 29 Nm
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Page 9 of 13
37-155
6 -
Union nut, 29 Nm
Note yellow markings for allocation of lines.
7 -
Nut - 5 Nm
8 -
Clamp
9 -
Bolt (5Nm)
10 -
Union nut, 29 Nm Note yellow markings for allocation of lines.
11 -
Union nut, 29 Nm
12 -
Clamp
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Page 10 of 13
37-156
A - Auxiliary ATF cooler 1 -
Nut - 9.5 Nm
2 -
Clamp
3 -
Bracket
4 -
Bolt - 9.5 Nm
5 -
Bolt - 22 Nm
An extra ATF check must be performed
after replacing or emptying the auxiliary
ATF cooler page 37
-138
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