AUDI A6 1996 C5 / 2.G AHA Engine Multiport Fuel Injection And Ignition System Repair Manual

24-39
If there is no voltage:

If there is still no voltage: - Connect multimeter between harness connector terminal 1 (to ECM)
and vehicle Ground, using VW1594 connector test kit.
Specified value: 11.0-14.5 volts
- Check wiring between terminal 1 and relay panel using appropriate
wiring diagram.
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24-40
If there is voltage:

If display = Htg.bC.ON:
If display switches between "Htg.bC.ON" and "Htg.bC.OFF:" - Connect multimeter between harness connector terminal 2 (to ECM)
and Battery Positive Voltage (B+), using VW1594 connector test kit.
- Measure voltage supply and check display in display group 40, display
field 2.
Specified value: 11.0-14.5 volts Specified value: 0.0-12.0 volts (oscillating)
- Switch ignition off.
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24-41
If there is no voltage:

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

If wiring is OK: - Check wiring for open circuit between ECM/test box and 4-pin HO2S
harness connector (to ECM).

Connector terminal 2 to ECM/test box socket 27
Specified value: max. 1.5
- Replace Motronic ECM -J220- page 01
-68
- Initiate adaptation of throttle valve control module to ECM page 24
-
150
.
- Check readiness code page 01
-70
. If Diagnostic Trouble Code
(DTC) memory has been erased, or ECM was disconnected, generate
new readiness code page 01
-73
.
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24-42

Oxygen Sensor (O2S) and Oxygen
Sensor (O2S) control behind TWC,
checking


Notes:

Connector for Oxygen Sensor (O2S) behind
Three Way Catalytic Converter (TWC) -G130-
(bank 1, sensor 2): 4-pin, green
Connector for Oxygen Sensor (O2S) 2 behind
Three Way Catalytic Converter (TWC) -G131-
(bank 2, sensor 2): 4-pin, brown
Component locations page 24
-1

Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit

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Wiring diagram

Test requirements
Engine Coolant Temperature (ECT) at least
80 C (176 F)
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24-43

Function test

- Connect VAG1551 or VAG1552 scan tool and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with engine
running at idle) page 01
-8 .
Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
Read Measurin
g Value Block
HELP
Input displa
y group number XXX

Indicated on display
- Press buttons -0-, -3- and -6- to input display group number 36 (036),
and press -Q- button to confirm input.
Read Measuring Value Block 36 1 2 3 4

Indicated on display (1-4 = display fields)
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24-44

- Compare display and specified values (display
fields 1-4):

Display fields

1 2 3 4
Display group 36: Oxygen Sensor (O2S) behind Three Way Catalytic Converter (TWC), Banks 1, 2
Display x.xxx V Test OFF/Test
ON
B1-S2 ok
B1-S2 n.ok x.xxx V Test OFF/Test
ON
B2-S2 ok
B2-S2 n.ok
Indicates Voltage supply to O2S behind
TWC
(Bank 1, Sensor 2) Diagnostic status
Diagnostic result Voltage supply to O2S 2 behind
TWC
(Bank 2, Sensor 2) Diagnostic status
Diagnostic result
Range 0.000 - 1.000 V --- 0.000 - 1.000 V ---
Specified
value 0.000 - 1.000 V
(can oscillate slightly) B1-S2 OK 0.000 - 1.000 V
(can oscillate slightly) B2-S2 OK

If not as specified page 24
-45
, Continuation
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24-45

Continuation

- Road test to condition oxygen sensor (eliminate
possible contamination) and repeat test.
If the values are still NOT OK:

- Check Oxygen Sensor (O2S) heater(s) page
24
-52
.

- Briefly accelerate engine over 3000 RPM.
If the value in either display field 1 or field 3
remains constant:
page Page 24
-46
, Evaluation of display group
36.
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24-46
Evaluation of display group 36 Display group:
36


Display fields:
1, 3
Possible malfunction cause
Corrective action
approx. 0.435 V

Open circuit in wire -4- between oxygen sensor and
ECM - Check reference voltage page 24
-47
approx. 0.440 V

Open circuit in wire -3- between oxygen sensor and
ECM
approx. 1.085 V
Short circuit to B+ in wire -4- between oxygen sensor
and ECM - Check O2S wiring, bank 1, sensor 2
page 24
-48

- Check O2S wiring, bank 2, sensor 2
page 24
-50

approx. 0.000 V

Short circuit to Ground in wire -4- between oxygen
sensor and ECM
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24-47

Checking O2S reference voltage

- Disconnect 4-pin connector for respective
Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC).

If voltage is NOT OK:
If voltage is OK: - Connect multimeter US1119 (Fluke 83 or equivalent) between harness
connector terminals 3 and 4 (to ECM), using adapter cables from
VW1594 connector test kit.
- Start engine and measure voltage.
Specified value: 0.40 to 0.50 volts
- Switch ignition off.
- Check O2S wiring.

Bank 1, sensor 2 page 24
-48
.

Bank 2, sensor 2 page 24
-50
.
- Replace respective O2S behind TWC.
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