check oil AUDI A6 1997 C5 / 2.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual
Page 2 of 35
15-3
 
  
Part I
 
1 - 
Cylinder head gasket Replacing  page 15
-20
 cylinder head, 
removing 
Installed position: part number faces 
cylinder head After replacing, replace coolant
2 - 
Cylinder head Removing  Page 15
-20
Check for distortion   Page 15
-8 , Fig.   
1
 Refacing measurement   Page 15
-8 , Fig. 
 2
 
Installing  Page 15
-25
After replacing, replace coolant
3 - 
Oil deflector Verify correct installation position above 
intake camshaft between cylinders 1 and 2 
4 - 
Cylinder head bolt Always replaceFollow sequence of removal   Page 15
-20
Follow torque sequence   Page 15
-25
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ylinder head, removin
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Page 3 of 35
15-4
 
  
 Repair Manual, 1.8 Liter 5V Turbo Fuel Injection 
& Ignition, Repair Group 28    5 - 
Gasket 
For ignition coilReplace if damaged
6 - 
Ignition Coil Check
7 - 
Bolt 
10 Nm (7 ft lb)
8 - 
Oil filler cap 
9 - 
Gasket Replace if damaged or leaking
10 - 
Nut 10 Nm (7 ft lb)
11 - 
Cylinder head cover Removing and installing   Page 15
-17
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ylinder head, removin
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Page 32 of 35
15-30
      
Compression, checking
 
     
Special tools and equipment  
     
VAG1381 or VAG1763 compression tester
     3122B spark plug removal tool
     
Test condition  
     Minimum engine oil temperature: 30 C (86
F) 
     
Test procedure  
     
-  Remove engine covers. 
     
-  Switch ignition off and remove harness 
connectors to ignition coils. 
    
-  Unbolt ignition coils (arrows).
-  Remove all harness connectors to fuel injectors.
-  Using 3122B spark plug removal tool, remove all spark plugs.
-  Open throttle to Wide Open Throttle (WOT) position.
-  Using VAG1381 or VAG1763 compression tester, test engine 
compression. 
Pa
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ylinder head, removin
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Page 34 of 35
15-31
      
-  Activate starter until no further pressure 
increases are indicated by VAG1381 or 
VAG1763 compression tester. 
     
Compression pressure 
     
Engine code  
New  
Wear limit  
  
AEB   10.0-13.0 bar  
(145-188.5 psi)  7.0 bar  
(101.5 psi)  
      Permissible difference between all cylinders: 3 
bar (43 psi)  
     
-  Install spark plugs and ignition coils.
     
-  Check DTC memory.
     
       Repair Manual, 1.8 Liter 5V Turbo Fuel 
Injection & Ignition, Repair Group 01        
Note:  
     Diagnostic Trouble Codes (DTCs) are stored 
when harness connectors are disconnected. 
After testing, check DTC memory and erase. 
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ylinder head, removin
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e=re
pair&id=AUDI.B5.GE02.15.2