fuse AUDI A6 1997 C5 / 2.G ATW Engine Motronic Fuel Injection Syst
Page 11 of 81
24-10
 
  
 Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine 
Mechanical, Engine Code(s): AEB, ATW, Repair Group 21, Charge air system with turbocharger, checking
     
Installation location of motronic Engine Control 
Module (ECM) power supply relay -J271- 
 Check motronic Engine Control Module (ECM) 
power supply relay -J271-   Page 28
-13
 
 Installation location of fuse S130 for Secondary 
Air Injection (AIR) pump 
14 - 
Clutch vacuum vent valve switch -F36- 
Component location   Page 24
-14
 , Fig. 
 3
 
15 - 
Charge air pressure sensor -G31- 
Installation position   Page 24
-16
 , Fig.   
7
 Checking:
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Page 16 of 81
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Fig. 5  Installation position, Throttle Position (TP) sensor -G79- 
and sender 2 for accelerator pedal position -G185- 
    
Fig. 6  Installation positions in E-box, plenum chamber
1 - Engine Control Module (ECM)
2 - Secondary Air Injection (AIR) pump relay -J299-
3 - Motronic Engine Control Module (ECM) power supply relay -J271-
4 - Installation location of fuse S130 for Secondary Air Injection (AIR) 
pump 
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Page 44 of 81
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Checking voltage supply  
     
Test requirements: 
     
Fuse for fuel injectors OK 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
     
Fuel Pump (FP) relay OK; checking   Page 24
-53
 . 
     
-  Disconnect harness connector at the fuel 
injector to be tested. 
    
If LED does not light up:  -  Connect VAG1527B voltage tester as follows:Harness connector  
Terminal  
Measure to  
1   Engine Ground (GND)  
-  Switch ignition on.
 
LED must light up. 
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Page 45 of 81
 Electrical Wiring Diagrams, Troubleshooting & Component Locations    -  Check wire connection between terminal 1 and fuse for injector valves 
for open circuit: 
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Page 67 of 81
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-  Repair open circuit or short circuit if 
necessary. 
      If no malfunctions are detected:  
     
-  Replace Fuel Pump (FP) relay -J17-.
     
-  Re-connect Engine Control Module (ECM).
     
Check voltage supply for Fuel Pump (FP) and 
components  
    
-  Remove fuses S228, S232, and S234 (positions 28, 32, and 34) from 
fuse holder. 
-  Initiate output Diagnostic Test Mode (DTM)   Page 01
-49
and activate 
Evaporative Emission (EVAP) canister purge regulator valve -N80-. 
-  Connect multimeter for voltage measurement to Ground (GND) and to 
one terminal of following fuses in fuse holder. Circlip  
Specified value at one of the terminals  
S228   approx. battery voltage  
S232   approx. battery voltage  
S234   approx. battery voltage  
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Page 68 of 81
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       If specified values are not obtained:  
     
-  Repeat test at another terminal of fuse socket.
      If specified values are not obtained again:  
     
-  Check wire connections.
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations         If no malfunctions are detected:  
     
-  Replace Fuel Pump (FP) relay -J17-.
     
- Re-insert fuses.
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Page 74 of 81
24-64
      
Voltage supply for Mass Air Flow (MAF) 
sensor, checking  
     
Test requirements: 
     
Fuse for Mass Air Flow (MAF) sensor OK 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
     
Fuel Pump (FP) relay OK; checking   Page 24
-53
 . 
     
Note:  
     Voltage is supplied to Mass Air Flow (MAF) 
sensor from Fuel Pump (FP) relay. 
     
-  Disconnect connector from Mass Air Flow (MAF) 
sensor. 
    
-  Connect multimeter for voltage measurement as follows.Harness connector  
Terminal  
Measure to  
2   Engine Ground (GND)  
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Page 76 of 81
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       If specified value is not obtained:  
     
-  Check wire connection from terminal 2 of 
connector to Fuel Pump (FP) relay via fuse for 
open circuit and short circuit to Ground (GND): 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations        
-  Repair open circuit or short circuit if 
necessary. 
    
Note:  
Ground (GND) from the ECM is present at terminal 3 of connector. 
If specified value is not obtained:  -  Connect multimeter to terminal 2 and terminal 3 of connector for 
voltage measurement. 
-  Operate starter briefly (engine can also start).
 
Specification: approx. battery voltage
-  Check wire connections   Page 24
-67
 .
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