ECU AUDI A6 1999 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual

Page 5 of 15

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Parts catalog 8 -
Differential housing
1)
9 -
Ring gear
1)
Paired with drive pinion (final drive set)Select correct version according to code
letters Drive off housing with a punch Fig. 9Installing on differential housing Fig. 10
10 -
Spring pin
For securing planet pinion axis shaftDrive in flush
11 -
Inner race for large tapered roller bearing
1) Pulling off Fig. 5Pressing on Fig. 6
Pa
ge 5 of 15 Differential, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.17

Page 7 of 15

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17 -
Planet pinion axis shaft
Knock out with driftDrive in carefully so that the thrust washers
are not damaged Secure with spring pin - 10 -
18 -
Shim Re-determining thickness Fig. 12
19 -
Thrust washer
Check for cracks
Pa
ge 7 of 15 Differential, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.17

Page 13 of 15

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CAUTION!
Wear protective gloves. Fig. 10 Installing ring gear
- When fitting ring gear guide centralizing pins -A- (local manufacture).
-
Heat ring gear to approx. 100 C and install.

Fig. 11 Installing sun wheels and planet pinions
- If sun wheels have been replaced, measure and select new shims
Fig. 12
.
- Insert sun wheels with measured shims.
-
Install planet pinions spaced 180 apart, and rotate into position
(arrow). - Fit and align thrust washers.
- Insert threaded pieces.
- Drive planet pinion shaft into final position and secure.
Pa
ge 13 of 15 Differential, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.17