oil AUDI A6 1999 C5 / 2.G 01E Transmission Final Drive Flange Housing Remove And Install Workshop Manual

Page 2 of 7

39-82

Removing

Rear final drive installed

Special tools, testers and auxiliary items
Multipurpose tool VW 771 and 771/15
Drip tray V.A.G 1306
Universal support V.A.G 1359/2
Engine/transmission jack V.A.G 1383 A

- Place drip tray V.A.G 1306 underneath and
drain transmission oil.

- Remove rear section of exhaust system
(rearward of exhaust pipe clamp(s)):

Repair Manual, 2.7 Liter V6 5V BiTurbo
Engine Mechanical, Engine Code(s): APB, Repair Group 26

Pa
ge 2 of 7 Drive flan
ge housin
g, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.11

Page 6 of 7

39-86

Installing
Installation is carried out in the reverse order;
when doing this note the following:

Note:

After removing the driveshaft, it is important to
clean any remaining locking compound out of
the threads in the drive flanges on the
transmission and rear final drive. If this is
neglected, the new bolts can seize when they
are screwed in and shear off later if they have
to be removed.
The threaded holes can be cleaned with a
thread tap.
Replace gasket between driveshaft and drive
flange (pull off backing foil and stick gasket onto
drive flange). Surface must be free of grease.
Replace driveshaft bolts (self-locking).

- If there is a factory marking on the driveshaft,
measure the radial run-out at the flange for the
driveshaft ( Page 39
-73
) and align the paint
marking on the driveshaft with new marking on
the flange.
Pa
ge 6 of 7 Drive flan
ge housin
g, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.11

Page 7 of 7

39-87

- Align exhaust system free of stress.

Repair Manual, 2.7 Liter V6 5V
BiTurbo
Engine Mechanical, Engine Code(s): APB, Repair Group 26


- Top up gear oil in rear final drive and check oil
level Page 39
-80
.

Tightening torques

Component
Nm
Drive flange housing to rear final drive 35
Driveshaft to final drive
(input flange) 55
Front cross member for rear final drive to
body 40
Front cross member for rear final drive and
exhaust bracket to body 23
Oil filler plug 35
Nuts for clamp 40
Pa
ge 7 of 7 Drive flan
ge housin
g, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.11