ECU AUDI A8 1996 D2 / 1.G 01V Transmission Rear Differential Assembly Workshop Manual

Page 6 of 16

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Parts-catalog 8 -
Differential housing
1)
9 -
Ring gear
1)
Matched to drive pinion (gear set)Application according to transmission code
letters Press off of housing using drift Fig. 9Install on differential housing Fig. 10
10 -
roll pin
For securing shaft for differential bevel
gears Drive in flush
11 -
Large tapered roller bearing inner race
1)
Pulling off Fig. 5Pressing on Fig. 6
Pa
ge 6 of 16 Differential, disassemblin
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pair&id=AUDI.B5.AT01.39.13

Page 8 of 16

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17 -
Shaft for differential bevel gears
Drive out using driftDrive in carefully so as not to damage
thrust washers. Secure with locking pin -Item 10 -
18 -
Adjustment shim Re-determine thickness Fig. 12
19 -
Thrust washer
Check for cracks
Pa
ge 8 of 16 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.13

Page 14 of 16

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WARNING!
Wear protective gloves! Fig. 10 Installing ring gear
- When installing ring gear, guide with centering pins -A- (self-made).
-
Heat ring gear to approx. 100 C and position.

Fig. 11 Installing small differential bevel gears
- If the large differential bevel gears were replaced, adjustment shims
must be re-determined Fig. 12
.
- Insert large differential bevel gears with determined adjustment shims.
-
Insert small differential bevel gears at 180 from their final position
and rotate into place (arrow). - Install thrust washers and locate.
- Install threaded pieces.
- Drive in differential bevel gear shaft to final position and secure.
Pa
ge 14 of 16 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.13