AUDI A8 1996 D2 / 1.G AHA ATQ Engines Lubrication System Components Owner's Guide
Page 31 of 34
17-26
      
Front oil seal carrier and oil pump chain, 
removing and installing
 
     
Removing  
     
-  Remove ribbed belt   page 13
-8 .
     
-  Remove toothed belt   page 13
-12
 .
     
-  Remove oil pan (upper part) and oil pan (lower 
part)  page 17
-10
 . 
    
-  Before removing front oil seal carrier, remove following components:
1 - Toothed belt tensioner roller
  Tightening torque: 20 Nm (15 ft lb)
2 - Idler roller
  Tightening torque: 45 Nm (33 ft lb)
3 - Toothed belt tensioner 
  Tightening torque: 20 Nm (15 ft lb)
4 - Toothed belt tensioner lever
  Tightening torque: 20 Nm (15 ft lb)
5 - Crankshaft center bolt and toothed belt sprocket
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Page 32 of 34
17-27
 
    
Replacing oil pump drive chain   -  Remove front oil seal carrier and remove gasket from front oil seal 
carrier (M6 bolts: 10 Nm, 7 ft lb) (Collar screw M8: 30 Nm 22 ft lb). 
    
- 
Using Torx  T45, unbolt chain sprocket from oil pump and pull off oil 
pump. 
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Page 33 of 34
17-28
 
    
Installing  
Installation is the reverse of removal, noting the following:  
Note:  
Install gasket for front oil seal carrier dry. 
Oil pan (upper part) and oil pan (lower part), removing   page 17
-10
 .   -  Remove oil pump together with shorter oil supply line.
-  Remove oil pump chain sprocket and remove drive chain from 
crankshaft  page 17
-26
 . 
-  Remove any remaining sealant from front oil seal carrier and if 
necessary, from cylinder block. 
-  Clean sealing surfaces so they are completely free of any oil or grease.
-  Tighten bolts for oil seal carrier.
   Tightening torque: M6 - 10 Nm (7 ft lb), M8 - 20 Nm (15 ft lb)
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Page 34 of 34
17-29
      
Oil pump chain sprocket on crankshaft, 
removing and installing
 
     
Removing  
      Front sealing flange and oil pump chain, 
removing and installing   page 17
-26
 .  
    
Installing  
WARNING! 
Wear protective gloves. 
Note:  
Installation position: wider collar of chain sprocket points toward engine.  -  Using puller -2-, remove crankshaft chain sprocket, while protecting 
crankshaft end with appropriate washer -1-. 
- 
Warm chain sprocket in 220 C (428 F) oven for approx. 15 minutes.
    
-  Using pliers, install chain sprocket on crankshaft end and slide onto 
crankshaft to stop using 30-100 press tube. If necessary, carefully tap 
with plastic hammer. 
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11/21/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.17.1