check engine AUDI A8 1999 D2 / 1.G AHA ATQ Engines Valve Gear Service Manual
Page 34 of 62
15-29
Compression, checking
Test conditions
Engine oil temperature at least 30 C
Battery fully charged
- Disconnect harness connectors from all 6 fuel
injectors.
- Disconnect 5-pin harness connector from power
output stage of ignition coils.
- Open throttle fully.
- Use VAG1381 or VAG1763 compression tester
to check compression.
- Operate starter until no further pressure
increases are indicated by VAG1381 or
VAG1763 compression tester.
Compression pressure
New
Wear
limit Max. permissable
difference between
cylinders
Pa
ge 34 of 62 Valve
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1
Page 36 of 62
15-30
Sealing cap (core plug) in cylinder head,
installing
Cylinder heads supplied as replacement parts
can be used on either the left or right-sides of the
engine. A sealing cap (core plug) must be
installed in the front end of the cylinder head in
each case.
- Coat outside circumference of sealing cap (core
plug) with sealant AMV 188 001 02.
CAUTION!
Part numbers are listed here for reference
only. Always check with your Parts
department for the latest information.
- Using VW295 needle bearing drift, drive in sealing cap (core plug) until
outside rim is flush with end of chamfer in cylinder head (see inset).
Pa
ge 36 of 62 Valve
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1
Page 51 of 62
15-45
Hydraulic valve lifters, checking
CAUTION!
After installing new hydraulic valve lifters the
engine must not be started for about 30
minutes. The hydraulic valve lifters must
settle (otherwise valves will strike pistons).
Then turn crankshaft two full revolutions by
hand before starting.
Notes:
Only replace hydraulic valve lifters in complete
sets. Hydraulic valve lifters cannot be adjusted
or repaired.
Irregular valve noise when starting engine is
normal.
- Start engine and let run until coolant
temperature reaches at least 80 C.
- Increase RPM to 2500 for about 2 minutes. If
necessary, test drive vehicle.
If hydraulic valve lifters are still loud, locate faulty
valve lifter as follows:
- Remove cylinder head cover.
Pa
ge 51 of 62 Valve
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1
Page 60 of 62
15-52
Valve guides, checking
When servicing engines or cylinder heads with
leaking valves, refacing or replacing valve seats
and valves is not sufficient. Valve guides must be
checked for wear. This is especially important for
engines with high mileage.
Wear limit - Insert valve into guide.
Valve shaft edge must seal with guide. Due to differences in valve stem
diameter, make sure only intake valves are used to check intake
guides, and only exhaust valves are used to check exhaust guides.
- Measure axial play.Intake valve guide
Exhaust valve guide
0.8 mm (0.031 in.) 0.8 mm (0.031 in.) - If wear limit is exceeded, replace cylinder head.
Pa
ge 60 of 62 Valve
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1