engine AUDI TT 1999 8N / 1.G AEB ATW Engines Exhaust System Components Workshop Manual
Page 24 of 35
26-19
      
-  Remove engine covers. 
    
-  Unbolt crankcase ventilation hose -1- at cylinder head cover and heat 
shield. 
-  Unbolt both oil supply line bolts -2-.
-  Remove heat shield -3-. 
- Remove bolts -4-.
-  Remove seal between turbocharger and exhaust manifold.
-  Seal opening in turbocharger using clean cloth.
    
-  Remove all nuts (arrows) from exhaust manifold.
-  Remove washers and exhaust manifold.
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Page 27 of 35
26-21
      
Three Way Catalytic Converter (TWC), 
removing and installing
 
     
Removing  
     
Note:  
     
Replace gaskets and self-locking nuts.
     Flexpipe in front exhaust pipe must not be bent 
more than 10 , otherwise it may be damaged. 
    
-  Disconnect harness connector for heated oxygen sensor (arrow) and 
set aside. 
    
Note:   -  Remove coolant expansion tank -2- (arrows)
-  Remove wiring from Engine Coolant Level (ECL) warning switch -F66- 
and lay coolant expansion tank to side. 
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Page 35 of 35
26-28
      
Exhaust system, checking for leaks
 
     
-  Start engine and run at idle.
     
-  Seal tailpipes with cloths or equivalent for 
duration of leak test. 
     
-  Listen for leaks at following connections: 
cylinder head/exhaust manifold, exhaust 
manifold/turbocharger, turbocharger/Three Way 
Catalytic Converter (TWC), etc. 
     
- Repair leaks. 
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11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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e=re
pair&id=AUDI.B5.GE02.26.1