distribution point BMW 318i 1992 E36 Workshop Manual

Page 153 of 759


ELECTRICAL
CHECKS
AND
COMPONENT
TESTING

Main
relay,
testing

The
main
relay
is
energized
via
the
engine
control
module

and
supplies
plus
(+)
power
to
the
many
of
the
engine
man-

agement
components
and
subsystems,
including
the
fuel

pump
relay
.
If
this
relay
is
faulty,
the
engine
will
not
start
.

1
.
With
ignition
off,
remove
main
relay
.
See
Fig
.
6
.

.

iommooommmoi



~
"""

Fuel
DME
sensor

CA
UTION-

Relay
positions
can
vary
.
Be
sure
to
confirm
relay
position
by
identífyíng
the
wiring
in
the
socket
us-
ingthe
wiring
diagramsfound
at
the
rearof
this

manual
.

0013034)
Fuel
pump
relay,
testing

FUEL
INJECTION



130-
7

87

851186

30
~j

1
.
Remove
fuel
pump
relay
from
its
socket
.

87661

Fig
.
7
.



Check
for
battery
voltage
at
main
relay
terminals
30
and
86
.
Voltage
should
be
present
at
all
times
.

4
.
With
ignition
on
and
relay
installed,
check
for
battery

voltage
at
terminals
87
.

"
If
battery
voltage
is
present,relay
has
energized
and
is

functioningcorrectly
.

"
lf
battery
voltage
is
not
present
and
al¡
earlier
tests
are

OK,
relay
is
faulty
and
should
be
replaced
.

Fig
.
6
.



Engine
management
relays
in
the
power
distribution
box,
left
rear
of
engine
compartment
.



The
fuel
pump
relay
is
located
in
the
power
distribution
box
.

Refer
to
Fig
.
6
.

The
ECM
supplies
power
to
the
coil
side
of
the
fuel
pump
re-

lay
.
During
starting,
the
fuel
pump
runs
as
long
as
the
ignition

switch
isin
the
start
position
and
continues
to
run
once
theen-

gine
starts
.
If
the
relay
ís
faulty
the
fuel
pump
will
notrun
.

2
.
Check
for
voltage
at
terminal
30
and
terminal
86
of
re-

¡ay
socket
.
See
Fig
.
7
.



2
.
With
key
off,
check
for
batteryvoltage
at
socket
terminal

"
If
battery
voltage
is
present
continue
testing



30
.
See
Fig
.
8
.

"
lf
battery
voltage
is
not
present
at
either
point,
check

large
red
wire
in
relay
socket
.
See
Electrical
Wiring



3
.
With
ignition
key
in
start
position
check
for
battery
volt-

Diagrams
.



age
at
terminal
86
.

NOTE-



4
.
With
ignition
key,
use
digital
multimeter
to
check
for

The
wiring
to
terminals
85
and
86
in
the
main
relay
may



ground
at
terminal
85
.

be
reversed
.
Electrically,
the
relay
functions
either
way
.

lf
voltage
ís
not
present
at
terminal
86,
check
for
volt-



NOTE-
age
at
terminal
85
.



The
ground
atterminal
85
is
switched
by
the
ECM
.
The

ECM
hamess
must
be
connected
to
check
the

3
.
Reinstall
relay
and
turn
ignition
on
.
Gainaccess
to
un-



switched
ground
connection
.

derside
of
relay
socket
and
check
for
ground
at
terminal

85
(brown
wire)
.



5
.
If
no
faults
are
found
up
tothis
point,
testfuel
pump
op-

"
lf
ground
is
present
continue
testing
.



eration
as
described
in
160
Fuel
Tank
and
Fuel
Pump
.

"
If
ground
is
not
present,
signal
from
ECM
is
missing
.

Check
wire
between
ECM
and
relay
.
If
no
faults
can

be
found,
ECM
may
be
faulty
.

ELECTRICAL
CHECKS
AND
COMPONENT
TESTING

Page 191 of 759


Fig
.
9
.



Fuel
pump
relay
terminal
identification
.

Fuel
Pump
Electrical
Tests

Troubleshooting
of
any
fuel
pump
fault
should
begin
with

checking
the
fuel
pump
fuse
and
the
fuel
pump
relay
.
The
DME
main
relay
should
also
be
checked
.

NOTE-

Special
tools
are
requíred
for
some
of
the
tests
de-
scribed
here
.

Fuel
pump
electrical
circuit,
testing

The
fuel
pump
electrical
circuit
diagram
is
shown
in
Fig
.
10
.

3
.
If
fuel
pump
does
not
run,
disconnect
black
harness

connector
from
tank
sender
unit
.
With
jumper
wire
con-

nectedas
described
in
step
2
above,
check
for
positive

(+)
batteryvoltage
at
harness
connector
terminals
.
See
Fig
.
11
.

FUEL
TANK
AND
FUEL
PUMP



160-
7

From
Main
Relay
(+15
power
with
key
in
run



From
B+juretion
point
orstartposition)
(batteryvoRageatalltirnes)

'
.5
RD/Nrr



1
.5
RD

1
.5
GNNI

From
Engine



2
.5
GNNI
Control
Module



15
2
.5
GNNI

Ground
(below
center
console)

Fig
.
10
.
Fuel
pump
electrical
circuit
.

30

-~
Relay
Fuel
Pump

8~T

I



1

s
ám
61
Front
Power
I



a
1
Distribution
Box
I_
16

WIRING
COLOR
CODE

BK
-
BLACK
BR
-
BROWN
Fuel
Pump



RD



-



RED
(in-tank)
M
YL
YELLOWGN
-
GREENBU
-
BLUE
1
VI
-
VIOLET
GY
-
GREY
WT
-
WHITE
PK
-
PINK

0011946

4
.
If
voltage
and
groundare
present,
fuel
pump
is
proba-
bly
faulty
.
If
there
is
no
voltage,
check
wiring
From
fuel
pump
Reay
and
make
sure
Reay
is
functioning
correctly
.

CAUTION-

Fuseandrelaylocationsmayvary
.
Usecara
when



Fuel
pump
power
consumption,
testing

troubleshooting
the
electrical
system
at
the
fuselrelay
panel
.
To
resolve
problems
in
identify-



NOTE-
ing
a
relay,
see
en
authorízed
BMW
dealer
.



"
To
achieveaccurate
testresults,
fhe
battery
voltage
at
the
connector
should
be
approximately
13
volts
.
1.
Remove
rearseat
cushion,
pull
right
side
insulation
mat



Charge
the
battery
asnecessary
.

back
to
expose
fuel
tank
accesscover
.
Remove
cover



.
q
higher
than
normal
power
consumption
usually
fin-
to
expose
wiring
connections
.



dicates
a
worn
fuel
pump,
which
may
cause
intermit-
tentfuel
starvation
due
lo
pump
overheating
and
2
.
Remove
fuel
pump
relay
and
opérate
fuel
pump
as
de-



seizure
.
The
only
remedy
is
pump
replacement
.
Be
scribed
under
Operating
fuel
pump
for
tests
earlier
.



sure
to
check
that
thereturn
fine
and
the
pump
pickup
Pump
should
run
.
Disconnect
jumper
wire
when
fin-



are
not
obstructed
before
replacing
the
pump
.

ished
.
1
.
Remove
rear
seat
cushion,
pull
right
side
insulation
mal
back
to
expose
fuel
tank
accesscover
.
Remove
cover
to
expose
wiring
connections
.

2
.
Disconnect
(black)
harness
connector
from
fuel
pump
.

3
.
Connect
an
ammeter
and
an
insulated
jumper
wire
be-

tween
terminals
in
connector
and
corresponding
pump

terminals
.
See
Fig
.
12
.

FUEL
PUMP

Page 199 of 759


NOTE-

Some
cars
covered
by
this
manual
may
have
an
alter-
nate
cooling
fan
switchwith
switching
temperatures
of
176%190W
(80%88°C)
.
When
replacing
the
switch
check
theswitching
specifications,
whichshouldbe
stamped
on
the
switch
body
.

1
.
If
coolant
is
circulating
at
normal
operating
tempera-
ture,
but
auxiliary
cooling
fan
does
not
run,
disconnect
connector
from
radiator
temperature
switch
and
make
tests
listed
in
Table
c
.

Table
c
.
Auxiliary
Cooling
Fan
Temperature

Switch
Tests

Wires
jumpered



Test



Test
resuits
conditions

Black/green
(terminal2)
and



Ignition
ON



Fan
runs
on
brown
(terminal
1)



low
speed

Black/gray
(terminal
3)
and



Ignition
ON



Fan
runson
brown
(terminal



I
1)



high
speed
2
.
If
fan
runs
only
when
powered
directly
by
jumpered
connector
and
hot
coolant
is
circulating
through
radia-
tor,
radiator
temperature
switch
is
most
likelyfaulty
.
Use
a
new
sealing
ring
when
replacing
switch

Tightening
Torque

"
Temperature
switch
to
radiator
......
15
Nm
(11
ft-Ib)

3
.
If
auxiliary
fan
does
notrun
when
powered
directly,
check
for
battery
voltage
at
temperature
switch
connec-
tor
(black/green
wire)
with
ignition
on
.
If
battery
voltage
is
not
present,
check
fuses
.
See
610
Electrical
Com-
ponent
Locations
.

RADIATOR
AND
COOLING
SYSTEM



170-
5

~r~nmm
a
00
0

Fig
.
4
.



Auxiliary
radiator
cooling
fan
low
speed
relay
(1)
and
high
speed
relay
(2)
in
power
distribution
box
.
(Relay
locations
may
vary
.)

Auxiliary
Cooling
Fan
Circuit
Fuses



Fig
.
5
.
Auxiliary
radiator
fan
resistor
(arrow)
.
"
Fuse16
.
...................
..
..
...
...
.5
amp

"
Fuse
41
(ex
.
M44
w/man
.
trans)
.
..
.
..
.....
30
amp

"
Fuse
48
(M44
w/man
.
trans
.
only)
..
.
..
.....
40
amp



COOLING
SYSTEM
SERVICE

0013034

4
.
If
no
faults
are
found,
remove
low
speed
relay
and
turn



Coolant,draining
and
filling

ignition
ON
.
See
Fig
.
4
.



1
.
Remove
expansion
tank
cap
.
Set
temperature
controls
"
Check
for
power
at
terminal
30
and
terminal
86
of
relay



to
full
warm
.
socket
.

"
Reinstall
low
speed
relay
and
repeat
testat
high
speed



WARNING
-
relay
socket
.
Fix
any
wiring
faults
found
.



Allow
the
cooling
system
to
cool
before
openlng
or

On
early
productioncars
(up
to
9/92)
:
If
fan
operates
only
on



draining
the
cooling
system
.

high
speed
and
no
electrical
faults
have
been
foundup
to
this
point,
usean
ohmmeter
to
check
that
fan
resistor
is
not
electri-



2
.
Place
3
ra
allo

ug
.



beneath
radiator
drain
plug
and
re-

cally
open
.
Resistor
is
mounted
on
auxiliary
cooling
fan
housing



move
drain
plg
.
See
Fig
.
6
.

behind
front
grille
.
See
Fig
.
5
.
Wiring
diagrams
for
the
radiator

cooling
fan
canbefoundunder
Electrical
Wiring
Diagrams
.



3
.
Place
3-g



pail
beneath
rear
of
engine
blo
.
Loos-
en
and
re

mlon

ove
engine
blockcoolant
drain
plug
k
.

COOLING
SYSTEM
SERVICE

Page 397 of 759


Table
a
.
E36
Component
Locations

Component



Model
Year



Location



Refer
to

Anti-theft
Control
Module



1992-1998



Behind
glove
compartment



Fig
.
8
.
Fig
.
9
.

Anti-theft
Horn



1
1992-1998



1
Right
rear
engine
compartment

Anti-slip
(Traction)
Control
Module



1994-1998



Power
distribution
box



Fig
.
8
.
(AST/ASC+T)



Fig
.
9
.

Anti-slip
(Traction)
Control
Switch



1994-1998



In
center
console

Automatic
Climate
(A/C)
Control



1992-1998



Behind
center
console
Module

AutomaticTransmission
Range



1992-1998



~
Next
to
gear
shift
lever
in
center
console



Fig
.
29
.
Switch
(Gear
Position/Neutral
Safety
Switch)

Auxiliary
Cooling
Fan
Dual
Switch



1992-1998



Right
side
radiator



1



Fig
.
18
.

Auxiliary
Cooling
Fan
Motor



1992-1998



Behind
front
grill

Auxiliary
Fuse
Box
(Left
Splice



1992-1998



I
Behind
left
front
footwell
kick-panel
Panel)

Auxiliary
RelayPanel



1
1992-1998



1
Left
side
of
dash
under
steering
column

Auxiliary
Fuse
Box
In
Trunk



1



1997-1998



1
Right
sideof
trunk
behind
trim
panel

AuADSry
ThrottlePosition
Motor



11994-1998



Front
of
engine
compartment

B+
Jump
Start
Junction
Point



1992-1998



Right
rear
of
engine
compartment



Fig
.
7
.

Back-Up
Light
Switch
(Manual)



1992-1998



Right
or
left
side
top
of
transmission



Fig
.
30
.

Body
Electronics
Control
Module



1994-1998



Behindglove
compartment



Fig
.
8
.
(ZKE
IV)



Fig
.
9
.

Brake
Fluid
Level
Sensor



1992-1998



Top
of
brake
fluid
reservoir
at
master
cylinder



Fig
.
15
.

Brake
Light
Switch



1
1992-1998



1
On
brake
pedal
supportbracket

Brake
Pad
Sensor,
Left
Front



1
1992-1998



1
Left
front
brake
caliper

Brake
Pad
Sensor,
Right
Rear



1992-1998



Right
rear
brake
caliper

Camshaft
Actuator
(VANOS)



1993-1998



Front
of
cylinder
head
Camshaft
Position
Sensor
(Cylinder



1992-1998



Front
of
engine
Identification)

Carbon
Canister
Valve
(TLEV)



1
1997-1998



1
In
sparewheel
well
in
trunk

ELECTRICAL
COMPONENT
LOCATIONS



610-11

Fig
.
5
.

Fig
.
4
.

Fig
.
24
.

Fig
.
7
.

Central
Locking
Module
(ZVM)



11992-1993



1
Behindglove
compartment



I



Fig
.
8
.
Fig
.
9
.

Check
Control
Module
(if
applicable)
1
1992
-
1998



1
Below
left
side
of
dash

Child
Protection
Window
Control



1992-1998



Center
console
(console)

Chime
Module



1992-1998



Below
left
side
of
dash
inleft
dash
trim
panel

Clock
(Multi-Function)



1993-1998



Center
console

Clutch
Pedal
Switch



1992-1998



On
clutch
pedal
support
bracket

Continued

COMPONENT
LOCATIONS

Page 486 of 759


ELE--2
ELECTRICAL
WIRING
DIAGRAMS

FUSE
LINK

64766

I-i



I
-
i



a
1



I
_
ZJ
I



I



I



I



I



I.
4



2
GRN/VIO
I_I



!
___I



I_I



1
D>



6
END
INECONTROL



ENGINECONTROL



TRANSMISSION
CONTROL



DATALINK
MODULE



MODULE
RELAY



MODULE
(EGS)



CONNECTOR



I



I
I



I

5

(F18



--_______________________________________________



O19~
N
RIBUON
BOX
I
FUSE



II
15A
o~___________________________________________________Q~____-aft

TO
FUSE
F5



C



RED
(DIAGRAM
6
OF
7)

FUELPUMP



I



(DIAGRAM60F7)



C'



RED



\



L------r>
(DIAGRAM60F7)

I
LOW



F



I
FRONT



HIGH
BEAM



FOGJ
BEAM
I



I
LIGHT



I



I
LIGHT



I
j
/



I
LIGHT
RELAY



I



RELAY



li



SJ
RELAY

1992

1993W/TRUNK
MOUNTEDBATTERV

1993W/ENGINE
COMPARTMENTMOUNTEDBATTERV

1993W/TRUNK



1993W/ENGINE



1992



1992



WI
ENGINE



W/TRUNK

BATTERY



MOUNTEDBATTERV



¢)



MOUNTED
BATTERY



MOUN
O
TEDBATT
I
ERV



¢I¢I



MOUNTEDBATTERV

TOFUSEF40
<
,.k
RED
(DIAGRAM
6
OF
7)



I



I



(DIAGRAM
3
OF
7)
TO
FUSEF3



E



RED
(DIAGRAMfiOF7)



"
.
1k
I



(DIAGRAM
6OF7)

>I
mJ~CANADA

RED
BNUMPSTART
JUNCTION
POINT
REO

Power
Distribution

1992-93
318i
Only
(1
of
7)

-UNCTION
POINT

TOFUSEF15



TO
FUSE
F29
(DIAGRAM60F7)
(OIAGRAM6OF7)

I
~1
.
FUEL


_I



I
_I
~
(PUMP



GENERATOR



STARTER
I
,(



I
RELAY

TO
IGNITION
SWITCH
QA

TOFUSE
F20

TOFUSEF19
FRED
(DIAGRAM6OF7)



`
I



III



-
(DIAGRAM70F7)

OXVGENSENSOR
RELAY
(4CVL)

RED
RED

RED

ON-BOARD
LEFTPOWERRIGHTPOWERLEFTPOWER
TOFUSEF17



COMPUTERHORN



WINDOWMODULE



WINDOWMODULE



WINDOW
MODULE
(DIAGRAM
60F
7)



RELAY

TO
COMFORTRELAV

Page 493 of 759

ELE

Power
E

1994-95
Exc

JMPSTART



B+JUMP
START
C710NPOINT



RED
JUNC710NPOIN7
RED

REO

.,
.
..
Fil
-----------

FUSIBLE



I
-
I
I
-I



CONNECTOR
I



LINK



B
LINK
m



D
¢



GENERATOR
STARTER
RED
x1994
W/TRUNK



W/ENGINE



W/TRUNK



RED
+
.
-
MOUNTED



MOUNTED



I~
BATTERY



MOUNTED
RED
BATTERY



61
81



w




BATTERY
o
B+



.
.'S
.
JS
_



JUONCINT
TION
I



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B+_



I



I
I



P



I



I



-
JUNCTION
_



POINT
BATTERY



I



II



-



-_-
I



-
0



ENGINECON7ROL
¢
JUNCTION
GEN-
STARTER



MODULERELAY
1994



POINT
ERATOR



x1995



BATTERY
REO

Iffm

BATTERY



+
"



1
o



FUEL'w



PUMP/
I
B



w



w



START
I



I
mm



O



0



~
~
Y



¢¢ww



r'



19941995



RELAY
¢



Lz
(
PUMP



2



2fi
7
¢



¢



I
R
r
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3181,37815,



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15
P1B



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POWER
USE



-1



I
DISTRIBUTION
BOX

-
-
-
---
--
-
---
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-
-
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-
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---
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(DIAGRAMSOF5)



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TOCOMFORTR
TO
FUSEF40



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TO
TUBEF20



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(DIAGRAMSOF
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70
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IAGRAM2OF5)



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83172



-

Page 498 of 759


ELE-14
ELECTRICAL
WIRING
DIAGRAMS

BATTERY

FUSE
LINK

REDRED
RED
RED
RED
1997



S
.JUMPSTART
JUNCTION
POINT

1996W/TRUNK
MOUNTED
BATTERY

----
1998W/ENGINE



¢



¢



¢



¢¢COMPTMOUNTED
BATTERY

1996&1997
3181,3181
.,
3181
CONVERTIBLE

b



~
_
I
ENGINETO
FUSE
F49



CONTROL
(DIAGRAM
2OF5)



MODULE

BATTERY

1997M3
&328i.32811,3281
CONVERTIBLE

f

FUSE
LINK

1996
M3
&3281
.
3281
..
3281
CONY
ERTIBLE

1996
W/ENGINE



1996
W/TRUNK



1997



1996
W/ENGINE



1996
WITRUNK
COMPTMOUNTED
MOUNTED



COMPTMOUNTED
MOUNTEDC
BATTERY
BATTERY



BATTERY
BATTERY

REDREDRED
MP
START
JUNCTION
POINT

Power
Distribution

1996-97
Except
318ti
(1
of
5)

RED



RED



RED
I
I



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BtJUMPSTART
JU
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POINT

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RED
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5)

1997

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1996M3&3281,32811
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1997M3&3281,3281
.,



1898&1997
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3181CONVERTIBLE

Page 503 of 759


10437
0

FUSE
LINK
80A

BATTERY

FUSE
LINK
BOA

4
26

-
AUXILIARY
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FUSE



I
FUSE
BOX
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10016

61X
10816

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CONVERTIBLE
TOPCONTROLMODULE

ELECTRICAL
WIRING
DIAGRAMS
ELE-19

Power
Distribution

1998Except
318ti
(1
of
5)

FUEL
PUMP

161
X111010

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1DD16
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(DIAGRAM
2
OF
5)

Page 504 of 759


ELE-20
ELECTRICAL
WIRING
DIAGRAMS

TO
FUSE
F47
(DIAGRAM
4
OF
5)

9
X10411

2
11
-_
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X
10018



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JUNCTION
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(DIAGRAM
1
OF
5)

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DISTRIBUTION
80X

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AIRP
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RV
UMP
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Power
Distribution

1998Except
318ti
(2
of
5)

FUSE
F11



FUSE
15A
(W/0
CCM)



F30
7
.5A(W/CCM)



7
.SA
_
_
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_
_
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Q
IX
1n015



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10018
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SUNROOF
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PEED



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FRONTSEAT
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MODULE
(ZKE
IV)



HEADLIGHT



HEADLIGHT
104371

Page 508 of 759


ELE-24
ELECTRICAL
WIRING
DIAGRAMS

I
-
II



I

8887
1

FUSIBLE
LINK

BATTERY

GRNIVIO

r
__
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F5



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14
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(DIAGRAM40F5)
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(DIAGRAM
5
OF
5)

5
NOTUSED

Power
Distribution

1995-96
318ti
(1
of
5)

BiJUNCTION
REO
POINT

I
-1



~



I
15IGH
EAM
FUEL



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3

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FiS



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F29
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5OF5)

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CRED
(DIAGRAM
50F5)

INSTRUMENT
CLUSTER

BODYELECTRONICS
CONTROL
MODULE
(ZKEIV)

BODY
RELAY
ELECTRONICS
MODULE
CONTROL
MODULE
(ZKEIV)

D
TO
COMFORT
RELAY

D
(DIAGRAMSOF5)
G

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