Temperature BMW 318i 1994 E36 Repair Manual
Page 398 of 759
610-12
ELECTRICAL
COMPONENT
LOCATIONS
Table
a
.
E36
Component
Locations
Component
Model
Year
Location
Refer
to
Combination
(Stalk)
Switch
1993-1998
Left
sidesteering
column
(turn
signals/high-low
bean
switch)
Convertible
Top
ActuatingSwitch
1994-1998
Center
console
Convertible
Top
Control
Module
1994-1998
In
lower
left
C-pillar
behind
trim
panel
Convertible
TopEnd
Position
Switch
1994-1998
In
convertible
top
linkage
Convertible
Top
Motor
1994-1998
In
left
sideof
trunk
behind
trim
panel
Convertible
Top
Position
1994-1998
In
convertible
top
linkage
Microswitch
Convertible
Top
Storage
Lid
Lock
1994-1998
In
convertible
top
compartment
left
side
Motor
Convertible
Top
Storage
Lid
1994-1998
Inright
side
convertible
top
storage
lid
latch
Microswitch
Convertible
Top
Storage
Lid
Motor
1994-1998
In
left
side
of
trunk
behind
trim
panel
Coolant
Leve¡
Sensor
(if
applicable)
1992-1998
Bolted
on
radiator,
left
side
Coolant
Temperature
Sensor
1992-1998
Left
front
of
engine/cylinder
head
Fig
.
19
.
Fig
.
20
.
Cooling
Fan
Dual
Switch
1992-1998
Right
side
radiator
Fig
.
18
.
Cooling
Fan
Motor
1992-1998
Behind
front
grill
Crankshaft
Position/RPM
Sensor
1992-1995
At
front
crankshaft
pulley
Crankshaft
Position/RPM
Sensor
1996-1998
Left
rearof
crankcase
Crash
Sensor,
Airbag
1992-1993
On
right/left
frontstrut
tower
Crash
Control
Module
1992
Auxiliary
relay
panel
Crash
Control
Module
1993-1998
Driver's
side
footwell
Crash
Sensor,
Right/Left
Side
1997-1998
Right/left
door
sill
behind
front
seat
Impact
Airbag
Cruise
Control
Actuator
1992-1998
Left
front
of
engine
compartment
Fig
.
7
.
Cruise
Control
Module
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Data
Link
Connector
1992-1998
Right
sideof
engine
Fig
.
7
.
Digital
Motor
Electronics
(DME)
1992-1998
Right
rear
engine
compartment,
behind
bulkhead
panel
Fig
.
7
.
Control
Module
DoorLock
Heater
1993-1994
Left
front
doorhandle
DoorHandle
Switch
1994-1998
left
front
door
Drive-away
Protection
(EWS
II)
1/1995
-
1998
Behind
glove
compartment
Fig
.
8
.
Module
Fig
.
9
.
Dual
Coolant
Temperature
Sensor
1997-1998
Below
intake
manifold
Fig
.
19
.
COMPONENT
LOCATIONS
Fig
.
20
.
Electronic
Immobilizer
Control
(
1/1995-1998
~
Behind
glove
compartment
Fig
.
8
.
Module
(EWS
II)
Fig
.
9
.
Continued
Page 399 of 759
Tablea
.
E36
Component
Locations
Component
Model
Year
Location
Refer
to
Engine
Compartment
Light
Switch
1993-1996
Over
right
headlight
assembly
Fig
.
7
.
Engine
Control
Module
(ECM)
1992-1998
Right
rear
enginecompartment,
behind
bulkhead
panel
Fig
.
7
.
Engine
Control
Module
(System)
1992-1998
I
Power
distribution
box
Fig
.
2
.
Relay
Engine
Coolant
Leve¡
Sensor
1
1992-1998
1
Left
front
of
enginecompartment,
radiator
coolant
reservoir
Engine
Coolant
Temperature
1992-1998
I
Left
front
of
engine
under
intake
manifold
I
Fig
.
19
.
Sensor
Fig
.
20
.
Evaporative
Emission
Valve
1992-1998
Left
side
strut
Power
area
Evaporator
Temperature
Sensor
1992-1998
Left
side
of
heater
box
EWS
II
Control
Module
1/1995
-
1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
EWS
II
Ring
Antenna
1
1/1995
-
1998
1
At
ignition
cylinder
EWS
II
Transmitter
Module
1/1995
-
1998
Right
side
of
steering
column
in
auxiliaryrelay
panel
Fig
.
3
.
Exhaust
Gas
Flap
Valve
1996-1998
Left
rear
muffler
area
Flasher
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Foglight
Relay
1
1992-1998
1
Power
distribution
box
1
Fig
.
2
.
Fresh
Air
FlapActuator
1
1992
1
Right
side
of
heater
box
Fresh
Air
FlapActuator
1
1993-1995
1
Below
right
side
heater
box
Fresh
Air
FlapActuator
1
1996-1998
Below
left
side
heater
box
Fuel
Injectors
1992
-
1998
Top
left
side
of
engine
Fuel
Leve¡
Sensor,
Left
1
1992-1998
/
Under
left
side
of
rear
seat
infuel
tank
Fuel
Leve¡
Sensor,
Right
1
1992-1998
1
Under
right
side
of
rear
seat
in
fuel
tank
1
Fig
.
28
.
Fuel
Pump
1
1992-1998
1
Under
right
side
of
rear
seat
in
fuel
tank
1
Fig
.
28
.
Fuel
Pump
Relay
1
1992-1998
1
Power
distribution
box
1
Fig
.
2
.
Fuel
Pump/Start
Identification
Relay
1994
-
1996
Power
distribution
box
Fuel
Tank
Pressure
Sensor
1
1997-1998
1
Right
rear
wheel
well
behind
trim
liner
ELECTRICAL
COMPONENT
LOCATIONS
610-13
Fuse
andRelay
x(Power
11992-1998
I
Left
side
of
engine
compartment
I
Fig
.
2
.
Distribution
Box
Fig
.
7
Fig
.
10
.
Gas
Filler
LockMotor
1992-1998
Right
side
of
luggage
compartment
Gear
Position/Neutral
Safety
Switch
1992-1998
Next
to
gear
shift
lever
in
center
console
Fig
.
29
.
(Automatic
Transmission
Range
Switch)
Glove
Compartment
Lock
Motor
1994-1998
Behind
glove
compartment
Grounds
G
100
1995-1998
Front
of
left
front
fender
(headlights)
Fig
.
22
.
G
101
1992-1998
Front
of
right
front
fender
Continued
COMPONENT
LOCATIONS
Page 400 of 759
610-14
ELECTRICAL
COMPONENT
LOCATIONS
Component
Model
Year
Location
Refer
to
G
102
1992-1998
Left
front
strut
tower
G
103
1992-1998
Right
front
strut
tower
G
110
1992-1998
Left
front
of
engine
G
111
1992-1998
Near
battery
G
117
1992-1998
Right
rearof
engine
G
119
1992-
1998
Right
front
of
engine
G
123
1992-1998
Right
side
of
safety
wall
G
200
1992-1998
Left
kick
panel
G
201
1992-1998
Right
side
ofI/P
G
202
1992-1998
Left
side
ofI/P
G
203
1992-1998
Right
kick
panel
G
230
1992-1998
Right
kick
panel
G
301
1992-1998
Below
rightfront
seat
G
302
1992-1998
Below
center
console
G
303
1992-1998
Below
right
rear
seat
G
310
1992-1998
Behind
right
rear
seat
G
312
1992-1998
Behind
left
rear
seat
G
313
1992-1998
Right
side
of
rear
shelf
G
314
1992-1998
Left
side
of
rear
shelf
G
400
1992-1998
Left
front
side
of
trunk
G
404
1992-1998
Left
rearside
of
trunk
Camshaft
Position
Sensor
1992-1998
Front
of
engine
Fig
.
7
.
Hard
Top,
Connector
1
1994-1998
In
convertible
top
compartment
left
side
Hard
Top,
Connector
II
1994-1998
In
convertible
top
compartment
left
side
Hazard
Flasher
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Headlight
High
Beam
Relay
1998
Left
hand
side
of
dash
behind
instrument
cluster
Headlight
High
Beam
Relay
1992-1997
Power
distribution
box
Headlight
Low
Beam
Relay
1992-1998
Power
distribution
box
Heat
ExchangerTemperature
1993-1998
Center
console
Sensors
(left
and
right)
HeaterBlower
Motor
1992-1998
Behind
fresh
air
cowl
HeaterBlower
Motor
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Heat
Rear
Recirculation
Flap
1997-1998
Right
sideof
heater
box
Actuator
COMPONENTLOCATIONS
Tablea
.
E36
Component
Locations
Continued
Page 401 of 759
Component
Model
Year
Location
Refer
to
Heater
Recirculation
Flap
Actuator
1992-1998
Below
left
dash
right
side
of
steering
column
HeaterBlowerMotor
Resistor
Pack
1992-1998
Behind
center
of
dashboard
Heater
Regulator
FlapActuator
1997-1998
Right
side
of
heater
box
HeaterValve
Assembly
1992-1998
Left
rear
engine
compartment
HeatingNentilation
Relay
Box
1992-1993
Below
left
side
of
dash
HeatingNentilation
Relay
1994-1998
Left
front
footwell
High
Speed
Cooling
Fan
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Homs,
Right/Left
1993-1998
Front
of
engine
compartment
Horn
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Horn
Relay
(Alpine)
1994-1998
Behind
glove
compartment
Fig
.
8
.
Board
Computer/Anti-Theft
Fig
.
9
.
Idle
Speed
Control
Valve
1992-1995
Top
rearof
enginebehind
intake
manifold
(M42
engine)
Fig
.
11
.
Idle
Speed
Control
Valve
1992-1995
Top
left
side
of
engine
(M50
engine)
Idle
Speed
Control
Valve
1993-1996
Below
intake
manifold
(M50/S50US
engine)
Idle
Speed
Control
Valve
1996-1998
On
throttle
housing
(M44
engine)
Fig
.
15
.
Idle
Speed
Control
Valve
1997-1998
Left
front
of
engine
below
intake
manifold
(M52/S52US
engine)
Ignition
Coils
1992-1998
Right
of
engineunder
plastic
cover
(four-cylinder)
Fig
.
7
.
Ignition
Cofs
1992-1998
Top
of
engine
undercover
(six-cylinder)
Fig
.
17
.
Ignition
Switch
1992-1998
Right
sídeofsteering
column
Intake
Air
Resonance
Changeover
1992-1998
Leftrear
of
engine
compartment
Valve(DISA)
Intake
Air
Temperature
Sensor
1992-1995
In
mass
air
flow
sensor
(M42
engine)
Intake
Air
TemperatureSensor
1996-1998
In
top
ofair
filter
housing
(M44
engine)
Fig
.
12
.
Intake
Air
Temperature
Sensor
1992-1998
I
Left
sídeof
engine
in
intake
manifold
(six-cylinder)
-
-
I
Fig
.
13
.
Fig
.
14
.
Kick-Down
Switch
(A/T)
1
1992-1998
1
Left
footwell
Mixing
Actuators
1
1992-1998
1
Heater
box
ELECTRICAL
COMPONENT
LOCATIONS
610-15
Table
a
.
E36
Component
Locations
Knock
Sensors
1
1992-1998
1
Left
side
of
engine
block
Left
Front
Power
Window
Motor
11992-1998
/
Left
front
door
Left
Front
Window
Monitoring
Switch
1
1997-1998
1
Left
front
door
trim
panel
Left
Front
Window
Retraction
Switch
1
1992
-
1993
1
Left
front
door
handle
lock
assembly
Left
Splice
Panel
1
1992-1998
1
Under
left
side
of
dash
at
kick-panel
1
Fig
.
5
.
Main
Fuse
and
Relay
Box
(Power
1992-1998
I
Left
sideof
engine
compartment
Fig
.
2
.
Distribution
Box)
1
I
Mass
Air
Flow
Sensor
1992-1998
I
Left
side
of
engine,
intake
air
duct
Fig
.
7
.1
I
Fig
.
15
.
Continued
COMPONENT
LOCATIONS
Page 402 of 759
610-16
ELECTRICAL
COMPONENT
LOCATIONS
Component
Model
Year
Location
Refer
to
MixingSwitch
1992-1994
Center
console
Multi-Function
Clock
1992-1998
Center
console
Multi-information
Display
(MDI)
1992-1998
Center
console
Normal
Speed
Cooling
Fan
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Neutral
SafetySwitch
(Automatic
1992-1998
Next
to
gear
shift
lever
in
center
console
Fig
.
29
.
Transmission
Range
Switch)
Oil
Pressure
Switch
1992-1998
Left
front
of
engine
below
intake
manifold
at
oil
filter
housing
On-Board
Computer
1992-1998
Center
console
On-BoardComputerHorn
Relay
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
On-Board
Computer
Temperature
11992-1998
I
Right
front
of
engine
compartment
Sensor
Outside
Temperature
Sensor
1992-1997
Inright
front
brake
cooling
duct
Outside
Temperature
Sensor
1998
Right
rear
of
engine
compartment
behind
fresh
air
cowl
Oxygen
Sensor
HeaterRelay
1992-1998
Power
distribution
box
Fig
.
2
.
Oxygen
Sensor(s)
1992-1998
On
exhaust
pipe
ahead/behind
catalytic
converter
(M42/M44
engine)
Oxygen
Sensor
(x2)
1992-1995
On
exhaust
pipe
ahead
of
catalytic
converter
(M50/S50US
engine)
Oxygen
Sensors
(x4)
1996-1998
On
exhaust
manifold/exhaust
pípe
behind
catalytic
converter
(M52/S52US
engine)
Parking
Brake
Switch
1
1992-1998
I
On
rear
of
parking
brake
lever
Power
Distribution
Box
11992-1998
I
Rear
left
of
engine
compartment
I
Fig
.
2
.
Fig
.
7
.
Fig
.
10
.
Radio
Microswitch
1992
-
1996
Center
console
behind
radio
Radio
Receíver
1
1997-1998
1
Right
rear
luggage
compartment
Relay
And
Fuse
Box
(Power
1992-1998
I
Left
side
of
engine
compartment
I
Fig
.
2
.
Distribution
Box)
Fig
.
7
.
Fig
.
10
.
Rear
Window
Blower
1994-1998
Behind
rear
seat
(convertible)
Rear
Window
Blower
Microswitch
1994-1994
At
convertible
top
linkage
Rear
Window
Blower
Microswitch
1995-1998
Behind
rear
seat
(convertible)
Rear
Window
BlowerRelay
11994-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Fig
.
2
.
Fig
.
30
.
Fig
.
8
.
Rear
Window
DefoggerRelay
Reversing
(Back-up)
Light
Switch
SplicePanel,
Right
Rollover
Protection
Actuator
11994-1998
COMPONENT
LOCATIONS
Table
a
.
E36
Component
Locations
1992-1998
1992-1998
1992-1998
Power
distribution
box
Right
or
left
side
top
of
transmission
Behind
glove
compartment
Behind
rear
seat
(convertible)
Fig
.
9
.
Continued
Page 437 of 759
INSTRUMENT
CLUSTER
....
.
.
.
.
.
...
.
..
620-1
Instrument
cluster,
seif-testing
.
.
.......
.
..
620-1
Instrument
cluster,
removing
and
installing
...
620-1
Instrument
cluster
bulbs,
replacing
.
.
.
.
.
.
...
620-2
GENERAL
This
repair
group
covers
removal
and
installation
of
the
in-
strument
cluster
and
the
Multi-information
Display
(MID)
mod-
ule
.
Bulb
replacement
information
for
these
units
is
also
included
here
.
NOTE
-
A
quick
check
of
the
temperature
gauge
and
its
electri-
cal
circuitis
given
in
170
Radiator
and
Cooling
Sys-
tem
.
Use
this
procedure
to
diagnosea
faulty
temperature
gauge
INSTRUMENT
CLUSTER
When
servicing
the
instrument
cluster,
always
disconnect
the
negative
(-)
cable
from
the
battery
and
insulate
the
cable
end
to
prevent
accidental
re-connection
.
Instrument
cluster,
seif-testing
Severa¡
different
versions
of
the
basic
instrument
cluster
havebeen
fitted
in
E36
cars
.
It
is
possibleto
perform
an
instru-
ment
cluster
test
and
display
system
test
information
.
Some
of
the
information
displayed
by
the
instrument
cluster
during
seif-testing
is
used
for
interna¡
BMW
organizationpur-
poses,
suchasmatching
the
correct
instrument
cluster
com-
ponents
during
parts
replacement
.
Other
functions
test
the
various
instrument
modules
.
Self-test
is
also
used
to
recode
the
instrument
cluster
after
removal
.
In
later
production
vehicles
(1996
and
later)
the
test
results
canbe
downioaded,
via
the
diagnostic
plug,
byan
authorized
BMW
dealertechnician
.
1
.
Turn
ignition
to
"radio"position
.
2
.
Press
and
hold
reset
button
on
trip-odometer
untiltrip-
odometer
display
shows
numerical
codes
.
620
Instruments
4
.
Turn
off
ignition
.
Instrument
cluster,
removing
and
installing
INSTRUMENTS
620-1
GENERAL
.....
.
.
.
.
.
.
.
.
.
.........
.
....
620-1
Odometer
coding
plug,
replacing
.....
.
.
.
.
.
.
620-2
Vehicle
speed
sender,
replacing
...
.
.
.
.
.
.
.
.
620-3
MULTI-INFORMATION
DISPLAY
(MID)
.
.
.
620-4
Multi-Information
Display,
removing
and
installing
..
.
....
.
.........
620-4
3
.
With
each
subsequent
press
of
the
button,
a
different
function
is
tested
.
Some
functions
will
activate
need1e
gauges
.
1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
on
page
vi¡¡
.
2
.
Remove
airbag
unit
from
steering
wheel
.
See
721
Air-
bag
System
(SRS)
.
Store
unit
in
a
safe
place
.
WARNING
-
The
airbag
is
an
explosive
devfce
and
should
be
treated
with
extreme
caution
.
Improper
handling
of
the
airbag
could
cause
serious
injury
or
death
.
Store
the
airbag
with
the
horn
pad
facing
up
.
If
stored
facing
down,
accidental
deployment
couldpropel
it
vfolently
into
the
air,
causing
injury
.
3
.
With
front
wheels
pointed
straight
ahead,
remove
steer-
ing
wheel
.
See
320
Steering
and
Wheel
Alignment
.
4
.
Remove
instrument
cluster
retaining
screws
.
See
Fig
.
1
.
5
.
Place
a
towel
over
steering
column
.
Carefully
tilt
top
of
cluster
out
of
dash
panel
.
Unlock
and
disconnect
har-
ness
connectors
from
back
of
cluster
.
See
Fig
.
2
.
INSTRUMENT
CLUSTER
Page 438 of 759
620-2
INSTRUMENTS
Fig
.1.
Instrument
cluster
retaining
screws
(arrows)
.
INSTRUMENT
CLUSTER
0012562
Fig
.
3
.
Turnbulb
base
45°
in
direction
shown
(arrow)
.
l
v
w
r
v
9
10
11
12
13
14
15
16
)7
18
19
20
y
21
1
.
Temperature
warning
12
.
Brake
fluid
warning
oo13n6
2
.
Right
turn
signal
13
.
Brake
pad
wear
warning
3
.
Instrument
lighting
14
.ABS
warning
Fig
.
2
.
Instrument
cluster
connector
locking
lever
(arrow)
.
4
.
Oil
pressure
warning
15
.
Seat
belt
warning5
.
Highbeam
16
.ASTwarning
6
.
Battery
charging
lamp
17
.Check
control
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
7
.
Left
turn
signal
18
.Check
engine
"
Instrument
cluster
harness
connector
locking
levers
8
.
Low
fuel
warning
19
.
LCD
lighting
must
be
in
up
position
before
installing
connector
.
9
.
Airbag
warning
20
.
Rear
foglight
(not
used)
10
.
Catalytic
converter
warning
21
.
Front
foglights
"
Install
airbag
to
steering
wheel
as
described
in
721
11
.
Emergency
brake
Airbag
System
(SRS)
.
0012563
"
Reconnect
negative
(-)
cable
to
battery
last,
once
al¡
Fig
.
4
.
Bulb
designation
chart
.
harness
connectors
have
been
reconnected
.
"
Recode
cluster
as
described
in
Instrument
cluster,
CAUTION-
seif-testing
.
Note
wattage
of
bulb
.
Excessive
wattage
could
melt
cluster
housing
.
Replace
defective
bulbs
with
Instrument
cluster
bulbs,
replacing
reptacementbulbs
of
the
same
wattage
.
1
.
Remove
instrument
cluster
as
described
above
.
Odometer
coding
plug,
replacing
2
.
Remove
faulty
bulb
by
turning
bulb
base
45°
inits
mount
and
remove
from
housing
.
See
Fig
.
3
.
The
coding
plug
maintains
a
record
of
thevehicle
mileage
.
The
back
of
the
instrument
cluster
and
its
bulb
locations
are
1
.
Record
vehicle
mileage
.
shown
in
Fig
.
4
.
2
.
Remove
instrument
cluster
as
described
earlier
.
Page 440 of 759
620-
4
INSTRUMENTS
MULTI-INFORMATION
DISPLAY
(MID)
Severa¡
different
versionsof
the
Multi-Information
Display,
have
been
installed
in
E36
cars
.
The
top-of-the-line
model
is
called
the
Oh-BoardComputer
.
See
Fig
.
8
.
Ambient
temperature/ciock
Check
control/clock
0013028
Fig
.
8
.
Different
versions
of
Multi-Information
Display
(MID)
installed
in
E36
cars
.
Multi-Information
Display,
removing
and
installing
The
Multi-Information
Display
(MID)
is
illuminated
by
bulbs
.
It
mustbe
removed
to
replace
the
bulbs
.
Bulb
replacement
is
included
in
this
procedure
.
1
.
Remove
dashboard
parcel
shelf
.
Reach
under
MID
module
and
pushoutward
.
See
Fig
.
9
.
2
.
Slide
harness
retaining
lever
forward
to
release
MID
from
wiring
harness
.
See
Fig
.
10
.
3
.
To
Rmove
a
faulty
bulb,
use
anarrow
screwdriver
to
turn
bulb
base
45°
counter
clockwíse
.
See
Fig
.
11
.
MULTI-INFORMATIONDISPLAY
(MID)
111
Fig
.
9
.
Removing
the
Multi-Information
Display(MID)
module
.
0012564
Fig
.
10
.
MID
wiring
harness
release
lever
(arrows)
.
Fig
.
11
.
Turn
bulb
base
45°
counterclockwise
.
4
.
Installation
is
reverse
of
removal
.
0012566
Page 447 of 759
GENERAL
E36
cars
are
equipped
with
integrated
automatic
heating
and
air
conditioning
systems
.
Many
of
the
procedures
given
in
this
repair
group
require
that
the
A/C
refrigerant
charge
be
evacuated
using
specialized
equipment
.
See
A/C
System
Warningsand
Cautions
later
in
this
repair
group
.
HEATER
AND
CONTROLS
Blower
motor,
removing
and
installing
NOTE-
On
6-cylinder
cars,
the
plastic
top
enginecover
and
fuel
rail
covermustbe
removed
.
The
fuel
injectorhamess
re-
taining
screws
must
be
removed
and
the
harness
set
aside
.
The
engine
control
module
(ECM)
cover
must
be
removed,
the
control
unit
connectors
unplugged
and
the
harness
pulled
out
of
the
way
.
See
130
Fuel
Injection
.
1
.
Disconnect
negative
(-)
cable
from
battery
.
2
.
Open
hood
.
Unclip
engine
bulkhead
plenum
grille
at
base
of
windshíeld
and
remove
grille
.
See
Fig
.
1
.
HEATING
AND
AIR
CONDITIONING
640-1
640
Heating
and
Air
Conditioning
GENERAL
.
...
.
....
.
.
.
.
.
.
.
.
.
.......
.
.
.
640-1
Heater
andA/C
air
distribution
motor,
replacing(rotary-knob)
.
.
...
.
.
.
.......
.
640-10
HEATER
AND
CONTROLS
.
.....
.
.
.
.
.
.
.640-1
Rear
Window
Defogger
.
.
.
.
.
.
.
.
.
.
...
.
.
.
640-10
Blower
motor,
removing
and
installing
.
.
.
.
.
.
640-1
Rear
Window
Blower
(convertible
models)
.
.640-10
Blowermotor
resistor
pack,
replacing
.
.
.
.
.
.
640-3
AIR
CONDITIONING
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-11
Heater
valve,
replacing
...........
.
.
.
.
.
.
.
640-3
Heater
box,
removing
and
installing
.
.
.
.
.
.
.
.
640-4
A/CSystem
Warnings
and
Cautions
.
.
.
.
.
.
:640-11
Heater
core,
replacing
.....
.
.
:
....
.
.
.
.
.
.
.
640-6
A/C
compressor,
replacing
.
.
::.
:
:
.
.
.
.
.
.
.
.640-12
Heater
core
temperature
sensor,
replacing
.
.
640-7
A/C
Compressor
Clutch
.
.
.
.
.
.
.
:
.
.
.
.
.
.
.
.
.
640-13
Heater
andA/C
Control
Head
.
.
....
.
.....
.
640-7
A/C
condenser,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-14
Heater
andA/C
control
head,
removing
A/C
receiver/drier,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
640-15
and
installing
(rotary-knob)
.
.
....
.
......
640-7
A/C
expansion
valve,
Heater
andA/C
control
head,
removing
removing
and
installing
...
.
.....
.
.
.
.
.
.
.
640-16
and
installing
(digital-display)
.
.....
.
.....
640-8
A/C
evaporator,
removing
and
installing
.
.
..
640-17
Heater
andA/C
control
module,removing
A/C
evaporator
temperature
sensor,
and
installing
(rotary-knob)
.
.
...
.
.
.
.
.
.
.
.
640-8
replacing
.
.
.
.
.
.
..............
.
.
.
.
.
..
640-17
Heater
andA/C
control
module,removing
A/C
microfilter,
replacing
......
.
....
.
.
.
..
640-18
and
installing
(digital-display)
.
...
.
.
.
.
.
...
640-8
Sensor
fan
for
interior
temperature,
TABLES
replacing
.
.
.
....
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-9
a
.
Blower
Motor
Test
Values
.........
...
.
.
......
640-3
Heater
andA/C
AirDistribution
Motors
.
.
.
.
.
.
640-9
b
.
Heater
Core
Temperature
Sensor
Test
Values
...
.640-7
c
.
Evaporative
Temperature
Sensor
Test
Values
...
640-17
d
.
A/C
System
Fluid
Capacities
(total)
..
..........
640-18
0012527
Fig
.
1
.
Detach
grille
retaining
clips
(arrows)
and
pull
grille
upward
and
out
of
rubbergasket
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
viii
.
HEATER
AND
CONTROLS
Page 452 of 759
640-6
HEATING
AND
AIRCONDITIONING
Heater
core,replacing
1.
Drain
engíne
coolant
.
See170
Radiator
and
Cooling
System
.
WARNING
-
Allow
the
cooling
system
to
cool
before
opening
or
drainíng
the
cooling
system
.
2
.
Remove
center
console
.
See
513
Interior
Trim
.
3
.
Remove
Multi-Information
Display
(MID)
module
.
See
620
Instruments
.
4
.
Remove
lower
dash
panel
and
knee
bolster
on
driver
side
.
See
513
Interior
Trim
.
Fig
.
17
.
Wire
harness
retaining
clips
and
wire
ties
at
heater
box
cover
5
.
Working
under
driver
side
of
dash,
remove
coolant
(arrows)
.
flange
from
heater
core
.
See
Fig
.
16
.
0012651
Fig
.
16
.
Bolts
at
3-way
coolant
flange
under
driver's
side
of
dash
(ar-
rows)
.
NOTE-
Residual
coolant
in
heater
core
will
spill
.
Protect
thecarpet
.
6
.
Working
at
front
of
driveshaft
tunnel,
unclip
wire
har-
nesses
and
move
to
one
side
in
front
of
heater
box
.
See
Fig
.
17
.
7
.
Remove
heatercore
temperature
sensorsas
described
later
in
this
repair
group
.
8
.
Remove
front
heater
box
cover
.
See
Fig
.
18
.
9
.
On
right
side
of
heater
box,
unclip
heater
air
duct
actu-
ating
lever
.
Remove
cross-rod
(with
flaps)
from
frontof
heater
core
.
See
Fig
.
19
.
HEATER
AND
CONTROLS
0012662
Fig
.
18
.
Screws
retaining
front
heater
box
cover
(shown
removed)
to
heater
box
(arrows)
.
0012661
Fig
.
19
.
Pry
heater
flap
actuating
lever
in
direction
A
.
Pull
offair
flap
cross-rod
in
direction
B
.