Fuse and relays BMW 318i 1995 E36 Workshop Manual

Oxygen
Sensor
FUEL
DELIVERY
TESTS
FUEL
INJECTION



130-
9

"
Voltage
at
¡dle
..
.
..
..
....
0
.2
to
0
.8
VDC,
fluctuating



Checking
fuel
delivery
is
afundamental
part
of
trouble-
shooting
and
diagnosing
the
engine
management
system
.
Fuel
pressure
directly
influences
fuel
delivery
.
An
accurate

NOTE-



fuel
pressure
gauge
will
be
needed
to
make
the
tests
.

To
check
sensorresponse
to
lean
and
rich
mixtures,
createenairleak,
orpull
vacuumhoseofffue¡
pressure



There
are
three
significant
fuel
delivery
values
to
be
mea-

regulator
to
increase
fuel
pressure
.



sured
:

3
.
Separate
sensorharness
connector
from
sensor
.
Check

for
battery
voltage
between
terminals
3
and
4
(green

wire
and
brown
wire)
in
main
wiring
harness
side
of
con-

nector
with
engine
running
.
If
voltage
is
not
present,

check
oxygen
sensor
heater
relay
.
See610
Electrical

Component
Locations
.

4
.
Check
heater
element
resistance
between
terminals
3
and
4
in
sensor
side
of
connector
.
If
element
is
electri-

cally
open
(no
continuity),
replace
sensor
.

NOTE-

The
oxygen
sensor
heater
relay
is
mounted
in
the
main
power
distributfon
box
in
the
left
rear
of
the
engine
com-
partment
.
Refer
to
Fig
.
6
.
The
heater
relay
is
energized
wíth
positive
(+)
battery
voltage
from
the
main
relayanda
switched
ground
from
the
ECM
.
See
Electrical
Wir-
ing
Diagrams
.

"
Oxygen
sensor
to
exhaust
pipe
...
..
55
Nm
(41
ft-Ib)

"
System
pressure-created
by
the
fuel
pump
and
main-
tained
by
the
pressure
regulator
.

"
Fuel
delivery
volume-created
by
the
fuel
pump
and
af-
fected
by
restrictions,
suchasclogged
fuel
filter
.

"
Residual
pressure-the
pressure
maintained
in
the
closed
system
after
the
engine
and
fuel
pump
are
shut

off
.

Procedures
for
measuring
the
first
two
quantities
arede-
scribed
in
160
Fuel
Tank
and
Fuel
Pump
.
Residual
fuel
pres-
sure
is
checked
using
the
procedure
detailed
later
in
this

group
.

Operating
fuel
pump
fortests

To
operate
the
fuel
pump
for
testing
purposes
without
hav-

íng
to
runthe
engine,
the
fuel
pump
relay
can
be
bypassed
to

power
the
pump
directly
.
Fuel
pump
relay
location
is
shown
in

Fig
.
6
.

5
.
¡f
oxygen
sensor
doesn't
produce
a
fluctuating
voltage



To
runthe
fuel
pump,
remove
the
fuel
pump
relay
and
con-
and
preheater
circuit
is
OK,
replace
sensor
.



nect
the
socket
for
relayterminal
30
to
the
socket
for
relay
ter-

mina¡
87
with
a
fused
jumper
wire
.
After
completing
the
tests,

NOTE-



remove
the
jumper
wire
.

If
not
already
applied,
coat
the
oxygen
sensor
threads
with
an
anti-seize
compound
before
installation
.
Do
not



CAUTION-
getthe
compound
on
the
sensor
tip
.
"
Relay
locations
may
vary
.
Use
care
when
identi-
fying
relays
and
making
electrical
checks
at
the
fuselrelay
panel
.
See
610
Electrical
Compo

Tightening
Torque



nent
Locations
for
additional
relay
information
.

"
The
fuel
pump
relay
has
a
1
.5
mm2
red
wire
at
ter-
minal
30
in
the
relay
socket
.
Terminal
87
has
a
1
.5
mm
2
greenlviolet
wire
.
See
Electrical
Wiring
Di-
agrams
for
additional
wiring
information
.

NOTE-

Thejumper
wire
should
be
1.5
mm2
(14
ga
.)
and
in-
clude
an
in-line
tuse
holder
with
a15
amp
tuse
.
To
avoid
fuselrelay
panel
damage
from
repeated
connect-
ing
and
disconnecting,
also
include
a
toggle
switch
.
A
heavy-duty
jumper,
BMW
tool
no
.
61
3
050,
is
also
available
from
an
authorized
BMW
dealer
.

FUEL
DELIVERYTESTS

160-
6



FUEL
TANK
AND
FUEL
PUMP

Fig
.
7
.



Fuel
sender
and
pump
assembly
.

To
operate
the
fuel
pump
for
testing
purposes
without
hav-
Fuel
leve¡
sender
(left
side),



ing
to
runthe
engine,
the
fuel
pump
relay
can
be
bypassed
to

removing
and
installing



powerthe
pump
directly
.

The
procedure
for
removing
and
replacing
the
left
side
fuel



To
runthe
fuel
pump,
remove
the
relay
and
connect
the
leve¡
sender
is
similar
tothat
used
for
the
right
side
.
There
is



socket
for
relayterminal
30
to
the
socket
for
relay
terminal
no
.
no
fuel
pump
on
the
left
side
.



87
with
afused
jumper
wire
.
Relay
terminal
identification
is
shown
in
Fig
.
9
.
After
completing
the
tests,
remove
the
jumper

wire
.

FUEL
PUMP

The
electric
fuel
pump
ís
mounted
in
the
fuel
tank
in
tandem
with
the
right
side
fuelleve¡
sender
.
The
fuel
pump
delivers
fuel
at
high
pressure
to
the
fuel
injection
system
.
A
pressure
regulator
maintains
system
pressure
.
The
quantity
of
fuel
sup-
plied
exceeds
demand,
so
excess
fuel
retums
to
the
fuel
tank
via
a
retum
líne
.
See
130
Fuel
Injection
for
more
information
on
system
pressure
and
the
fuel
pressure
regulator
.

NOTE
-

Fuel
pump
removalprocedures
are
given
earlier
under
Fuel
leve¡
sender
(right
side)
and
fuel
pump,
remov-
íng
and
installing
.

Fuel
Pump
Fuse
and
Relay

The
fuel
pump
is
operated
by
a
fuel
pump
relay
located
ín
the
power
distribution
box
.
The
fuel
pump
circuit
is
protected
by
fuse
no
.
18
located
in
the
power
distribution
box
.
See
Fig
8
.

FUEL
PUMP

0013142

Fuel



DM
E
PUMP
main
re
ay



rel
ay

0

aoo
o
~a

aao
ó

Fig
.
8
.



Fuel
pump
relay
location
in
power
distribution
box
.

The
DME
engine
control
module
(ECM)
and
the
DME
main

relay
supply
power
to
the
coi¡
sideof
the
fuel
pump
relay
.
Dur-

ing
starting,
the
fuel
pump
runs
as
long
as
the
ignition
switch
is
in
the
start
position
and
continues
to
run
oncethe
engine

starts
.
If
an
electrical
system
fault
interrupts
power
to
the
fuel
pump,
the
engine
will
notrun
.

Operating
fuel
pump
for
tests

CA
UTION-

Relay
locations
may
vary
.
Use
care
when
identify-
ing
relays
and
when
troubleshooting
the
electrical
system
at
the
fuselrelay
panel
.
The
fuel
pump
re-
¡ay
is
a
four
pin
relay
and
has
a
1.5
mm
2
red
wireat
terminal
30
in
the
relay
socket,
lf
in
doubt,
con-
sult
an
authorized
BMW
dealer
.

NOTE-

Thejumper
wire
shouldbe
1.5
mm2
(14
ga
.)
and
in-
clude
en
in-fine
fuse
holder
with
a16
amp
fuse
.
To
avoid
fuselrelay
panel
damage
fromrepeated
connect-
íng
and
disconnecting,
also
include
a
toggleswitch
.
A
heavy-duty
jumper,
BMW
tool
no
.
613
050,
fs
also
available
from
en
authorized
BMW
dealer
.

0013034,

If
the
pump
does
notrun
with
the
jumper
installed,
the
fault
could
be
in
the
fuel
pump
or
the
wiring
to
the
pump
.
Check
the
pump
and
its
wiring
as
described
below
.

600
Electrical
System-General

GENERAL
.
...........
.
.
.
.
.
.
.
.
.
...
.
...
600-1

Voltage
and
Polarity
........
.
.
.
.
.
.
.
.....
600-1

Ming,
Fuses
and
Relays
............
.
.
.
.
600-1

Electrical
System
Safety
Precautions
...
.
.
.
.
600-1

Electrical
Test
Equipment
.....
.
.
.
....
.
.
.
.
600-2

WIRING
DIAGRAMS
..
.
.
.
.
.
.
.
.
.
........
600-2

Ming
Codes
and
Abbreviations
..
.
...
.
....
600-2

ELECTRICAL
TROUBLESHOOTING
..
.
..
600-3

Voltage
and
Voltage
Drops
..........
.
.
.
.
.
600-4

GENERAL



Electrical
System
Safety
Precautions

A
brief
description
of
the
principal
parts
of
the
electrical
sys-
tem
is
presented
here
.
Also
covered
here
are
basic
electrical
system
troubleshooting
tips
.

Voltage
and
Polarity

The
vehicle
electrical
system
is
a
12-volt
direct
current
(DC)
negative-ground
system
.
A
voltage
regulator
controls
system
voltage
at
approximately
the
12-volt
rating
of
the
battery
.
Al¡
circuits
are
grounded
by
direct
or
indirect
connection
to
the

negative
(-)
terminal
of
the
battery
.
A
number
of
ground
con-

nections
throughout
the
car
connect
the
wiring
harness
to

chassis
ground
.
These
circuits
are
completedby
the
battery

cable
or
ground
strap
between
the
body
and
the
battery
nega-

tive
(-)
terminal
.

Wiring,
Fuses
and
Relays

Nearly
all
parts
of
the
wiring
harnessconnect
to
compo-

nents
of
the
electrical
system
with
keyed,
push-on
connectors

that
lock
into
place
.
Notable
exceptions
arethe
heavy
battery

cables
and
the
starter
wiring
.
The
wiring
is
color-coded
for
cir-

cuitidentification
.

With
theexception
of
the
battery
charging
system,
most

electrical
power
is
routed
from
the
ignition
switch
or
the
bat-
tery
through
the
main
fuse/relay
panel,
located
in
¡he
left
rear

comer
of
the
engine
compartment
.
Fuses
are
color
coded
to

indicate
current
capacities
.

The
relays
and
control
units/modules
are
mounted
in
vari-

ous
places
throughout
the
vehicle
.
See610
Electrical
Com-

ponent
Locations
.

ELECTRICAL
SYSTEM-GENERAL
600-1

Voltage,
measuring
.
.
.
................
.
.
600-4

Voltage
drop,
testing
.
.
.....
.
.....
.
......
600-4

Continuity,
checking
..
.
...
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
600-5
Short
Circuits
.
.
.
.
.
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
.
600-5

Short
circuit,
testing
with
ohmmete'r
.
.
.
.
.
.
.
.
.
600-6

Short
circuit,
testing
with
voitmeter
.
.
.
.
.
.
.
.
.
600-6

TABLES
a
.
Terminal
and
Circuit
Numbers
..............
..
.600-3
Please
read
the
following
warnings
and
cautions
before
do-
ing
any
work
on
your
electrical
system
.

WARNING
-

"
The
cars
covered
by
this
manual
are
equipped
with
aSupplemental
Restraint
System
(SRS)
that
automatically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
performed
byan
authorized
BMW
dealer
.
Making
repairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
per-
sonal
injury
.
See
721
Airbag
System
(SRS)
.

"
The
ignition
system
of
the
car
operates
at
lethal
voltages
.
People
with
pacemakers
or
weak
hearts
should
not
expose
themselves
to
the
ignition
sys-
tem
.
Extra
caution
mustbe
taken
when
working
on
the
ignition
system
or
when
servicing
theen-
gine
while
it
is
runningor
the
key
is
on
.
See
120
Ignition
System
for
additional
ignition
system
warnings
and
cautions
.

"
Before
operating
the
starter
without
starting
the
engine
(as
when
making
a
compressfon
test),
dis-
able
the
ignition
system
as
described
in
120
Igni-
tion
System
.

"
Keep
hands,
clothing
and
other
objects
clear
of
the
electric
radiator
coollng
fan
when
working
on
a
warm
engine
.
The
fan
may
start
at
any
tíme,
even
when
the
ignition
is
switched
off
.

GENERAL

600-2



ELECTRICAL
SYSTEM-GENERAL

CAUTION
-

"
Always
turn
off
the
engine
and
disconnect
the

negative
()
cable
from
the
batterybefore
remov-

ing
any
electrical
components
.
Disconnecting
the

battery
may
erase
fault
code(s)
stored
in
control

module
memory
.
Check
for
fault
codes
using
spe-
cial
BMW
diagnostic
equipment
.

"
Prior
to
disconnecting
the
battery,
read
the
bat-

tery
disconnection
cautions
given
at
the
front
of

this
manual
onpage
viii
.

"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors,
and
ignition
test
equipment
leads
only
while
the
ignition
is
off
.

"
Do
not
disconnect
the
battery
with
engine
run-

ning
.

"
Do
not
quick-charge
the
battery
(for
boost
start-
ing)
for
longer
than
one
minute,
and
do
not
ex-
ceed
16
.5
volts
at
the
battery
with
the
boosting
cables
attached
.
Wait
at
feast
one
minute
before
boosting
the
battery
a
second
time
.

"
Do
not
usea
test
famp
that
has
a
normal
incan-

descent
bulb
to
test
circuits
contafning
electronic
components
.
The
high
electrical
consumptionof
these
test
lamps
may
damage
the
components
.

"
Do
not
use
an
analog
meter
.
Use
onfy
a
digital
multimeter
.

"
Many
of
the
solid-state
modules
are
static
sensi-
tive
.
Static
discharge
will
permanently
damage
them
.
Always
handle
the
modules
using
proper
static
prevention
equipment
and
techniques
.

"
To
avoid
damaging
harness
connectors
or
relay
panel
sockets,
use
jumper
wires
with
flat-blade
connectors
that
are
the
same
size
as
the
connec-
tor
or
relay
terminals
.

"
Always
switch
a
digital
multimeter
to
the
appropri-
ate
function
and
range
before
making
test
con-
nections
.

"
Do
not
tryto
start
the
engine
of
a
carwhich
has
been
heated
above176°F
(80°C),
(for
example,
in
a
paint
dryingbooth)
.
Allow
it
to
cool
to
normal
temperature
.

"
Disconnect
the
battery
before
dolng
any
electric
welding
on
the
car
.

"
Do
not
wash
the
engine
while
it
is
runnfng,
or
any-
time
the
ignition
is
switched
on
.

WIRING
DIAGRAMS

Electrical
Test
Equipment

Many
of
the
electrical
tests
described
in
this
manual
call
for

measuring
voltage,
currentorresistanceusing
a
digital
multi-

meter
(DMM)
.
Digital
meters
are
preferred
for
precise
mea-

surements
and
for
electronics
work
because
they
are
generally
more
accuratethan
analog
meters
.
The
numerical

display
is
alsoless
likely
to
be
misread,
since
there
is
no
nee-

dle
position
to
be
misinterpreted
by
reading
at
an
angle
.

An
LED
test
light
is
a
safe,
inexpensive
tool
that
can
be
used

to
perform
many
simple
electrical
tests
that
would
otherwise

require
a
digital
multimeter
.
The
LED
indicates
when
voltage

is
present
between
anytwo
test-points
in
a
circuit
.

CA
UTION-

"
Choose
test
equipment
carefully
.
Use
a
digital

multimeter
with
at
leadt
10
megaohm
input
im-

pedance,or
an
LED
test
light
.
An
analog
meter
(swing-need1e)
ora
test
light
with
a
normal
incan-
descent
bulb
may
draw
enough
current
to
dam-
age
sensitive
electronic
components
.

"
An
ohmmeter
must
not
beused
to
measure
resis-
tance
on
solidstate
components
suchas
controlunits
or
time
delay
relays
.

"
Always
disconnect
the
battery
before
making
re-

sístance
(ohm)
measurements
on
the
circuit
.

WIRING
DIAGRAMS

The
wiring
diagrams
shown
in
Electrical
Wiring
Diagrams

have
been
specially
designed
to
enable
quick
and
efficientdi-

agnosis
and
troubleshooting
of
electrical
malfunctions
.

Wiring
Codes
and
Abbreviations

A
lot
of
information
is
included
in
each
wiring
diagram
if
you
know
how
to
read
them
.
Wire
colors
in
the
diagrams
are
ab-

breviated
.
Combined
color
codes
indicate
a
multi-colored
wire
.
For
example
the
code
BLU/RED
indicates
a
Blue
wire

with
a
Red
stripe
.

Many
electrical
components,
connectors,
fuses,
and

ground
locations
are
identified
using
a
unique
number
.
Each

of
there
numbers
corresponds
to
a
particular
part
in
the
circuit
commonly
found
in
Electrical
Wiring
Diagrams
.

Continuity,
checking
Short
Circuits

from
Battery

CAUTION-

Use
only
a
high
quality
digital
ohmmeter
having
high
input
impedance
when
checking
electronic
componente
.
The
internal
power
source
used
in
most
analog
(swing-need1e)
meterscan
damage
solidstate
components
.

0013239

Fig
.
2
.



Digital
multimeter
being
used
to
check
for
voltage
drop
across
a
switch
.

The
continuity
test
can
beused
to
check
a
circuit
or
switch
.
Because
most
automotive
circuits
are
designed
to
have
little

or
no
resistance,
a
circuit
or
part
of
a
circuit
canbe
easily

checked
for
faults
using
an
ohmmeter
.
An
open
circuit
or
a
cir-

cuit
withhigh
resistance
will
not
allow
current
to
flow
.
A
círcuit
with
little
or
no
resistanceallows
current
to
flow
easily
.

When
checking
continuity,
the
ignition
should
be
off
.
On
cir-
cuits
that
are
powered
at
all
times,
the
battery
should
be
dis-
connected
.
Using
the
appropriate
wiring
diagram,
a
circuit
can
be
easily
tested
for
faulty
connections,
wires,
switches,
relays,
and
engine
sensorsby
checking
forcontinuity
.
For
a
continu-
ity
check
on
a
brake
light
switch,
see
Fig
.
3
..

A
short
circuit
is
exactly
what
the
narre
implies
.
The
circuit
takes
a
shorter
paththan
it
was
designed
to
take
.
The
most

common
short
that
causes
problems
is
a
short
to
ground

where
the
insulation
on
a
positive
(+)
wire
wears
away
and
the

metal
wire
is
exposed
.
When
the
wire
rubs
against
a
metal

partof
thecar
or
other
ground
source,
the
circuit
is
shorted
to
ground
.
If
the
exposed
wire
is
live
(positive
battery
voltage),
a

Puse
will
blow
and
the
circuit
may
possibly
be
damaged
.

ELECTRICAL
SYSTEM
-
GENERAL
600-
5

Brake
light
switch

Brake
pedal
in
rest
position

Q

Brake
pedal
depressed
Brake
light
switch

Fig
.
3
.



Brake
light
switchbeing
tested
for
continuity
.
With
brake
ped-
alin
rest
position
(switch
open)
there
is
no
continuity
(infinite
ohms)
.
With
pedal
depressed
(switch
closed)
there
is
continu-
ity
(zero
ohms)
.

Shorts
to
groundcanbe
located
with
a
digital
multimeter
.
Short
circuits
are
often
difficult
to
locate
and
may
vary
in
na-
ture
.
Short
circuits
can
befound
using
a
logical
approach
based
onthe
current
path
.

CAUTION
-

"
On
circuits
protected
with
high
rating
fuses
(25
amp
and
greater),
the
wires
or
circuit
compo-
nents
may
be
damaged
before
the
fuse
blows
.
Always
check
for
damage
before
replacing
fuses
of
this
rating
.

"
When
replacing
blown
fuses,
use
only
fuses
hav-
ingthe
correct
rating
.
Always
confirm
the
correct
fuse
rating
printed
on
the
fuselrelay
panelcover

DC

ELECTRICAL
TROUBLESHOOTING

610
Electrical
Component
Locations

GENERAL
...........
.
.
.
.
.
.
.
.
.
........
610-1



FOSE
POSITION
TABLES
..
.
.
.
.
.
.....
.
610-19

FUSE
AND
RELAY
POSITIONS
.
...
.
.
.
.
.
610-1

Fuse
Positions
.
.
.
................
.
.
.
.
.
610-1

Relay
Positions
.
.
.
.....
.
.
.
........
.
.
.
.
.
610-2

Auxiliary
RelayPanel
.....
.
...
.
........
.
610-2

SplicePanel,
Left
.
.
.
...
.
.
.
...
.
........
.
610-2

SplicePanel,
Right
.
.
.
.
.
.
.
.
...
.
.........
610-3

COMPONENT
LOCATIONS
.
.
.
.
.......
.
.610-3

Component
Location
Table
.
.
.
.
.
.
.........
610-9

GENERAL



FUSE
AND
RELAY
POSITIONS

This
repair
group
covers
f
use,
relay,
and
control
module
lo-



The
front
power
distribution
box,
an
auxiliary
relay
panel,cation
information
.
Electrical
equipment
and
accessories
in-



and
two
auxiliary
splice
panels
contain
most
of
the
fuses
and
stalled
varies
depending
on
model
and
model
year
.
Always



relays
in
E36
vehicles
.
Refer
to
the
component
location
later

confirm
that
the
proper
electrical
component
has
been
identi-



in
this
section,
as
well
as
the
tables
at
the
end
of
this
repair

fied
by
using
the
electrical
wiring
diagrams
.



group
for
electrical
component
location
.

WARNING
-

On
cars
equipped
with
airbags,
special
precautionsapply
to
any
electrical
system
testing
orrepair
.
Air-
bag
units
areexplosive
devices
and
mustbe
han-
dled
with
extremecare
.
Before
starting
any
work
onan
airbag
equipped
car,
refer
to
the
wamings
and
cautions
in
721
Airbag
System
(SRS)
.

CAUTION
-

"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

"
Relay
and
fuse
positions
are
subject
to
changeand
may
varyfrom
car
to
car
.
If
questions
arise,
an
authorized
BMW
dealer
is
the
best
source
for
the
most
accurate
and
up-to-date
information
.

"
A
good
way
to
verify
a
relay
position
isto
com-
pare
the
wiring
colors
at
the
relay
socket
to
thecolors
indicated
on
the
wiring
diagrams
located
at
the
rear
of
this
manual
.

"
Always
switchthe
ignition
off
and
disconnect
the
negative
(-)
battery
cable
before
removing
any
electrical
components
.

"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors,
and
ignition
test
equipment
leads
only
while
the
ignition
is
switched
off
.

"
Only
usea
digital
multimeter
for
electrical
tests
.

ELECTRICAL
COMPONENT
LOCATIONS



610-1

TABLES
a
.
E36Component
Locations
...........
.
.
..
...
610-10b
.
1992
E36
Fuse
Positions
..........
..
.
.
.....
610-20c
.
1993
E36
Fuse
Positions
..........
..
..
.
....
610-22d
.
1994
E36
Fuse
Positions



.........
...
.......
610-24e
.
1995
E36
Fuse
Positions
.........
...
.......
610-26
f
.



1996
E36
Fuse
Positions



.........
...
.......
610-28g
.
1997-1998
E36
Fuse
Positions
..
.
..
...
.......
610-30

Fuse
Positions

CAUTION
-

"
Replace
fuses
with
those
of
the
same
rating
.
In-
stalling
a
fuse
with
higher
rating
can
lead
to
cir-
cuit
failure
and
may
also
start
a
fire
.

"
Relay/fuse
positions
vary
by
model
and
equip-
ment
.

Fuses
number
1
through
46
are
mounted
in
the
front
power

distribution
box
.
See
Fig
.
1.

Fuses
31-46

~
Illlllllllll

°
-
Ilmmlmomlmoi

Fuses
1-20

(a
1
:1
E
El

~
~O!7

L~~n

4~
i
Fuses
21-30

Fig
.1.



Fuse
positions
1-46
in
front
power
distribution
box
.

0013034

FUSE
AND
RELAY
POSITIONS

611
Wipers
and
Washers

GENERAL
..
.
.
.
.
.
.
.
.
.
.
.
.
.
.....
.
......
.
611-1



Windshield
wiper
motor,

removing
and
installing
.
...............
.611-8

WIPER
BLADES
.
.
.
.....
.
.
.
.
.
.
...
....
.611-1

Wiper
Blade
Cleaning
Problems
.
.
.
.
.
.
.....
611-1

Wiper
blades,replacing
...
.
.
.
.
.
.
.
.
.
.....
611-1

Wiper
blade
inserts,
replacing
.
.
.
.
.
.
.
.
.....
611-2

Wiper
arms,
removing
and
installing
.
.
.
.....
611-2

WINDSHIELD
WIPER
ASSEMBLY
.
.
.....
611-3

Windshield
wiper
assembly,
removing

and
installing
(4-door
models)
.
.
.
.
.
.
.....
611-3

Windshield
wiper
assembly,
removing

and
installing
(2-door
models)
.
.
.
.
.
.
.....
611-5

GENERAL

This
repair
group
covers
windshield
wiper
and
washer
sys-

tem
repair
information
.
Please
note
that
some
procedures
are

different
for
2-
and
4-door
models
.

The
windshield
wiper/washer
stalk
switch
assembly
is
cov-

ered
in
612
Switches
and
Electrical
Accessories
.
Electrical



NOTE-
wiring
diagrams
and
relays
for
the
wiper/washer
system
are



BMwhas
available
a
special
toollgauge
(BMWspecial
covered
in
Electrical
Wiring
Diagrams
.



tool
no
.
00
9210)
to
align
the
angle
of
the
wiper
arm
to
the
windshield
glass
.

WIPERBLADES

CA
UTION-

Never
turn
on
the
wiper
blades
while
the
hood
is
open
.
Damage
to
the
wiper
system
and
hood
may
occur
.
Toensure
safetyduring
wiper
biade
system
procedures,
remove
the
windshieldwiper
fuse
.
See
610
Electrical
Component
Locations
.

Wiper
Blade
Cleaning
Problems

Common
cleaning
problems
with
thewipers
includestreak-

ing
or
sheeting,
waterdrops
after
wiping,
and
blade
chatter
.

Streaking
is
usually
caused
when
wiper
blades
are
coated

with
road
film
or
car
wash
wax
.
Clean
the
blades
using
soapy

water
.
If
cleaning
does
not
cure
the
problem,
the
blades
should
be
replaced
.
BMW
recommends
replacing
the
wiper

blades
twice
a
year,
before
and
after
the
cold
season
.

WIPERS
AND
WASHERS



611-1

WINDSHIELD
CLEANING
SYSTEM
......
611-9

Windshield
spray
nozzle,

removing
and
installing
.......
.
........
.611-9

Washer
fluid
reservoir,
replacing
.........
.611-9

Windshield
washer
fluid
pump,
replacing
..
.
......
.
........
.611-9

Washer
fluid
level
sensor,
replacing

(models
with
check
control)
.
.
.
.
........
611-10

Wiper
blade
chatter
may
be
caused
by
dirty
or
worn
blades,

or
by
wiper
arms
that
areout
of
alignment
.
Clean
the
blades
and
windshield
as
described
above
.
Adjust
the
wiper
arm
so

that
there
is
even
pressure
along
the
blade,
and
so
that
the

blade
at
rest
is
perpendicular
to
the
windshield
.
If
problems

persist,
theblades
and
wiper
arms
should
be
replaced
.

The
wiper
blades
can
be
renewed
in
one
of
two
ways
:
either

by
replacing
the
complete
blade
or
by
replacing
just
therubber

insert
.

Insert
replacement
is
the
mosteconomicalmethod,
al-

though
overtime
the
wiperblade
itselfwill
become
worn
.
One

ruleof
thumb
wouldbe
to
replace
just
the
inserts
every
second

time
.

Wiper
blades,
replacing

1
.
Pivot
wiper
arm
off
windshield
.

2
.
Position
wiperblade
approximately
perpendicular
to

wiper
arm
.

3
.
Remove
wiperblade
from
wiper
arm
by
depressing
re-

taining
tab
and
sliding
blade
out
of
arm
.
See
Fig
.
1
.

Drops
that
remain
behind
after
wiping
are
usually
caused
by



NOTE-

oil,
road
film,
or
diesel
exhaust
residue
onthe
glass
.
Use
an



Some
wiperblade
versions
may
havetwo
retaining

alcohol
or
ammonia
solution
or
a
non-abrasive
cleaner
(such



tabs
.

a
s
Bon-Ami



to
clean
the
windshield
.

GENERAL

WARNING

Your
common
sense,
good
judge-
ment,
and
general
alertness
are
cru-
cial
to
safe
and
successful
service
work
.
Befcre
attempting
any
work
on
your
BMW,
read
the
warnings
and
cautions
on
page
vi¡
and
the
copyright
page
at
the
frontof
the
manual
.
Review
these
warnings
and
cautions
each
time
you
prepare
to
workon

your
BMW
.
Please
also
read
any
warnings
and
cautions
that
accom-
pany
the
procedures
in
the
manual
.

Door
glass
See
Door
windows
Door
windows
general
information
512-1
front
door
window
(2-door
models)
adjusting
512-7
removing/installing
512-5
front
door
window
(4-door
models)
initíalizing
512-1
removing/installing
512-2
rear
door
window
(4-door
models)
removing/installing
512-4
fixed
glass,
removing/installing
512-
4
rear
vent
window
or
vent
latch,
replacing
(2-door
models)
512-11
window
regulator
and
motor,
removing/installing
512-12
window
regulator
service
512-12Doorcheck
See
DoorsDoor
handle
See
Centrallocking
and
anti-theft
Door
panel
See
Doors
Doors
general
information
411-1
door
adjustment
411-2door
check,
replacing
411-2
door
panels
411-3
doors411-1
front
orrear
door,removing/installing
411-1
front
door
panel,
removing/installing

411-3
rear
door
panel,
removing/installing
411-4
rearsidepanel,
removing/installing
(two-door
model)
411-4
Drive
axle
See
Rear
suspension
Driveability
troubleshooting

See
Engine-general
Driveshaft
general
information
260-1
center
bearing
assembly,
replacing
260-6
driveshaft,
aligning
260-3
driveshaft,
installing
260-4

Driveshaft
(cont
.)
driveshaft,
removing260-4
driveshaftservice
260-3
flex-disc,
replacing
260-5
front
centering
guide,
replacing
260-7
guibo
See
flex-disc
troubleshooting260-1

ECM
(engine
control
module)
pin
assignment
See
Fuel
injection
Electrical
circuit
See
Electrical
system-general
Electrical
component
locations
general
information
610-1
auxíliary
relay
panel
610-2
component
location
table
610-9
component
locations
610-3
fuse
position
tables
610-19
fuse
positions
610-1
relay
positions
610-2
splice
panel,
left
610-2
splice
panel,
right
610-3
Electrical
system-general
general
information
600-1
continuity,
checking
600-5
electrical
test
equipment
600-2
safety
precautions
600-1

short
circuits
600-5
short
circuit,
testing
with
ohmmeter
600-6
short
circuit,
testing
with
voltmeter
600-6
troubleshooting
600-3
voltage,
measuring600-4
voltage
and
polarity
600-1
voltage
and
voltage
drops
600-4
voltage
drop,
testing
600-4
wiring
codes
and
abbreviations
600-2
wiring
diagrams
600-2
wiring,
fuses
and
relays
600-1
Electrical
wiring
diagrams
general
information
ELE-1
wiring
diagrams
ELE-2
ABS
ELE-117

ABS/AST
ELE-120
airbag
(supplemental
restraint
system)
ELE-140
air
conditioning
and
heating
ELE-
129
anti-theft
(Alpine)
system
ELE-144
anti-theft
(EWS
II)
ELE-150
body
computer
module
ELE-176
charging
system
ELE-67
convertible
top
ELE-253
cruise
control
ELE-112
data
link
connector
ELE-86
engine
cooling
ELE-94
engine
management
ELE-70
exterior
lights
ELE-194
ground
distribution
ELE-35

headlights/foglights
ELE-180

INDEX
3

Electrical
wiring
diagrams
(cont
.)

heated
seats
ELE-245

horns
ELE-153
instrument
panel
ELE-165
interior
lights/illumination
ELE-211
lumbar
control
ELE-247
on-board
computer
ELE-173
park
ventilation
ELE-139
power
distribution
ELE-2
power
door
locks
ELE-226
power
mirrors
ELE-241
power
seats
ELE-243

power
sunroof
ELE-248

power
windows
ELE-231
radio/cassette/CD/speakers
ELE-
255
rear
window
defogger
ELE-160
shift
interlock
ELE-110
starting
ELE-63
transmission
electronics
ELE-96
warning
systems`
.
chimes
ELE-178
wiper/washer
ELE-154
Emergencies
See
Fundamentals
for
the
do-it-
yourself
owner
Engine-general
general
information
100-1
air
flow
measurement
and
vacuum
leaks
100-12
basic
engine
settings
100-11
basic
requirements
100-11
battery
voltage
100-12connecting
rods
and
pistons
100-1
cooling
system
100-5
cylinder
block
and
crankshaft100-1
cylinder
compression,
checking
100-6
cylinder
head
and
valvetrain
100-2
DISA
(dual
resonance
intake
system)
100-3,130-3
driveability
troubleshooting
100-8
engine
management
system
100-3
fuel
delivery
100-5
fuel
supply
100-14ground
connections
100-13
ignition
100-5
lubrication
system100-5
mechanical
troubleshooting
100-5
on-board
diagnostics
(OBD)
100-8
oxygen
sensors
100-11
preventive
maintenance
100-11
VANOS
(variable
valve
timing)
100-2warningsand
cautions
100-5
wiring
andharness
connections100-
13Engine
control
module
(ECM)
See
Fuel
injection
Engine
removal
and
installation
general
information
110-1
engine,
removing/installing(4-cylinder
engines)
110-1
engine,
removing/installing
(6-cylinder
engines)
110-4
Engine
coolant
temperature
(ECT)
sensor
See
Fuel
injection
Engine
hood
See
Fenders,
enginehood