Engine hood BMW 318i 1996 E36 Owner's Manual
Page 425 of 759
0012531Fig
.
16
.
Engine
control
unit
(ECM)
compartment
cover
screws
(ar-
rows)
.
WIPERS
AND
WASHERS
611-
7
Fig
.
18
.
Wiper
assembly
electrical
plug
(arrow)
.
uu1zbs6
13
.
Cover
inside
edges
of
cowi
panelsheet
metal
with
thick
tape
to
prevent
damaging
it
during
wiper
assembly
re-
moval
.
14
.
Wrap
protective
tape
around
wiper
shaft
on
driver
side
to
prevent
damaging
sheet
metal
during
removal
.
15
.
Push
wiper
arm
shaft
down
into
cowiarea
and
maneu-
ver
wiper
assembly
outof
cowi
.
16
.
Installation
is
reverse
of
removal,
keeping
in
mind
:
"
Install
all
fasteners
finger
tight
first
.
"
Torque
topfasteners
in
sequence
indicated
in
Fig
.
17
.
Then
tighten
wiper
assembly
support
bolts
inside
air
plenum
.
"
Wire
tie
wiper
harness
lo
wiper
assembly
support
in-
side
plenum
.
"
Once
installed
;
wiper
motor
should
first
be
run
to
parked
position
and
switched
off
.
"
Next,
insta¡¡
wiper
arms
butnot
blades
.
"
Close
hood
and
fit
wiper
blades
:
"
Check
all
electrical
harness
fittings
and
sealing
grom-
mets
for
correct
reinstallation
.
Replace
al]
wire
ties
cut
during
removal
.
CAUTION-
The
gaskets
and
sealing
grommets
at
the
ECM
compartment
cover
(passenger
sideof
bulkhead)
must
be
installed
correctly
to
keep
moisture
out
of
critica¡
electrical
componente
.
Fig
.
17
.
Wiper
assembly
mounting
fasteners
(arrows)
.
Tightening
Torques
"
Wiper
shaft
nut
at
cowi
..
.
.
..
.......
12
Nm
(9
ft-Ib)
11
.
Remove
wiper
assembly
support
.
Refer
to
Fig
.
10
.
"
Wiper
support
to
wiper
assembly
or
to
body
.........
...
..........
10
Nm
(89
in-lb)
12
.
Separate
harness
at
bulkhead
connector
.
See
Fig
.
18
.
-
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-Ib)
WINDSHIELD
WIPER
ASSEMBLY
Page 427 of 759
WINDSHIELD
CLEANING
SYSTEM
Washer
f
luid
reservoir,
replacing
1
.
Open
hood
and
siphon
out
washer
fluid
reservoir
.
The
windshieldcleaning
system
includes
the
spray
nozzles
in
the
engine
hood,
the
washer
fluid
pump,
and
the
washer
flu-
id
reservoir
in
the
front
passenger
side
of
the
engine
compart-
ment
.
The
windshield
spray
nozzles
can
be
aimed
by
using
asew-
ing
need1e
or
a
similar
diameter
stiff
piece
of
wire
.
Windshield
spray
nozzle,
removing
and
installing
1
.
Open
hood
andremove
hood
insulating
pad
retaining
clips
until
bottom
of
nozzle
canbe
fully
accessed
.
See
410
Fenders,
Engine
Hood
.
2
.
Carefully
disconnect
hose
from
nozzle
.
Disconnect
har-
ness
connectors
for
nozzleheater
.
3
.
Push
nozzleout
of
hood
.
See
Fig
.
21
.
Fig
.
21
.
First
push
nozzle
forward
then
upward
from
underneath
hood
.
4
.
Installation
is
reverse
of
removal,
noting
the
following
:
"
Check
that
colors
of
harness
and
nozzle
connector
match
.
"
Check
and
adjust
nozzles
before
driving
.
WIPERSAND
WASHERS
611-
9
2
.
Remove
windshield
washer
pump
and
hose
as
de-
scribed
later
.
3
.
Remove
windshield
washer
fluid
level
sensor
as
de-
scribed
later
.
4
.
Remove
large
plastic
washer
reservoir
retainer
at
fend-
e
r
.
5
.
Remove
reservoir
.
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
"
On
installation
check
that
washer
fluid
hose
is
not
kinked
.
"
Replacehose
clamp
.
Windshield
washer
fluid
pump,
replacing
The
windshield
washer
fluid
pump
ís
mounted
in
the
washer
fluid
reservoir
.
1
.
Open
hood
and
siphon
out
washer
fluid
reservoir
.
2
.
Depress
retaining
tabs
on
electrical
connector
and
un-
plug
harness
connector
from
pump
.
3
.
Loosen
hose
clamp
and
remove
washer
fluidline
from
washer
pump
.
4
.
PA
pump
out
of
tank
.
See
Fig
.
22
.
Fig
.
22
.
Pull
windshield
washer
pump
up
to
remove
(arrow)
.
5
.
Installation
is
reverse
of
removal
.
Check
pump
to
tank
sealing
grommet
for
damage
and
correct
fit
.
Replace
hose
clamp
.
Check
that
washer
fluid
hose
is
free
of
kinks
.
WINDSHIELD
CLEANING
SYSTEM
Page 441 of 759
FRONT
LIGHTING
.
...........
.
....
.
.
.
.
630-1
Headlight
buib,
replacing
............
.
.
.
.
630-1
Headlight
assembly,
removing
and
installing
.......
.
....
.
.
.
.
630-2
Foglight
assembly,
removing
and
installing
..
630-3
Front
turn
signal
assembly,
removing
and
installing
.....
.
.
.
........
630-4
GENERAL
The
headlight
and
foglight
assemblies
usehalogen
bulbs
.
To
ensure
the
longevity
of
halogen
bulbs,
the
bulb
glass
should
not
be
handied
.
Dirt
and
skin
oíls
may
cause
a
bulbto
fail
prematurely
.
If
necessarywipe
bulb
using
a
clean
cloth
dampened
with
rubbing
alcohol
.
NOTE-
Use
only
original
equipment
replacement
bulbs
.
Non-
original
equipment
bulbs
may
cause
false
failure
read-
ings
on
the
check
control
display
(where
applicable)
.
WARNING
-
INhenworking
on
electrical
systems,
remove
the
fuse
protecting
the
circuit
under
repair
.
See
610
Electrical
Component
Locations
.
FRONT
LIGHTING
Headlight
bulb,
replacing
1
.
Open
engine
hood
.
2
.
Working
in
back
of
headlight
assembly,grasp
rear
of
bulbsocket
(harnessconnector)
and
turn
counterclock-
wise
90°
.
Pull
bulb
out
of
headlight
assembly
.
See
Fig
.
1
.
3
.
Disconnect
harness
connector
from
bulb
.
CA
UTION-
Do
not
touch
halogen
bubs
with
yourbare
hands
.
If
necessary
wipe
bulb
using
a
clean
cloth
damp-
ened
with
rubbing
alcohol
.
630
Exterior
Lighting
EXTERIOR
LIGHTING
630-1
GENERAL
.
.
.
.
...
.
................
.
.
.
.
630-1
Side
Marker
Lights
.......
.
.
.
.
.
.......
.
..
630-4
REAR
LIGHTING
.
......
.
.
.
.
.
.
.
...
.
.
.
..
630-4
Taillight
Bulbs
..........
.
.
.
.
.
.....
.
.
.
.
.
630-4
Taillight
assembly,
removing
and
installing
.
.
.
630-5
CenterBrake
Light
.......
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
630-5
Center
brake
light
housing,
replacing
(4-door
and
coupe
models)
.
.
.
.
.......
.
.
.630-5
License
plate
light,
removingand
installing
.
.630-6
0012567
Fig
.1.
Torelease
bulbfrom
headlight
assembly,
rotate
socket
coun-
terclockwise
to
disengage
retaining
tabs
(arrows)
.
Right
side
bulb
is
shown
in
unlocked
position
.
Note
that
bottom
tab
A
is
wider
than
other
two
.
4
.
Installation
is
reverse
of
removal
.
Align
tabs
on
bulb
base
to
cutouts
on
rear
of
lens
assembly
.
Secure
bulb
by
rotating
clockwise
90°
.
Bulb
Applications
"
Low
beam
headlight
bulb
...
.
..
..
.........
H9006
"
High
beam
headlight
bulb
..
.
..
..
.........
H9005
FRONT
LIGHTING
Page 442 of 759
630-2
EXTERIOR
LIGHTING
Headlight
assembly,
removing
and
installing
CAUTION-
Followingheadlight
assembly
work
headlight
beam
aim
must
be
adjusted
using
special
equip-
ment
.
1
.
Left
side
:
Remove
air
filter
housing,
air
intake
duct,
and
air
mass
meter
.
See
100
Engine-General
.
2
.
Disconnect
harness
connectors
from
headlight
bulbs
.
3
.
Remove
front
turn
signal
.
See
Front
turn
signal
as-
sembly,
removingand
installing
later
in
this
repair
group
.
4
.
Remove
radiator
cover
.
See
Fig
.
2
.
5
.
Using
a
wrench,
brace
adjusting
nut
at
top
center
of
headlight
.
Remove
three
screws
at
top
of
assembly
.
See
Fig
.
3
.
Fig
.
3
.
Brace
headlightadjustingnut
as
shown
and
remove
top
screws
(arrows)
.
FRONT
LIGHTING
0012568
0012569
6
.
Remove
two
screwson
bottom
of
assembly
.
See
Fig
.
4
.
0012567a
Fig
.
4
.
Headlight
bottom
retaining
screws
(arrows)
.
Screws
mount
in
threaded
expanding
rivets
which
act
as
headlightheight
adjusters
.
7
.
Remove
headlight
assembly
from
front
.
8
.
On
installation,
tighten
lower
screws
first
while
holding
expanding
rivets
with
a
wrench
.
There
should
be
a
2
.5
mm
gap
between
bottom
oflens
and
front
panel
.
Use
adjusting
nut
to
raise
or
lower
headlight
unit
.
See
Fig
.
5
.
0012681
Fig
.
5
.
Measure
gap
A
(2.5
mm)
between
bottom
of
headlight
as-
sembly
and
front
panel
.
9
.
Clearance
between
hood
and
headlight
cover
should
be
1
.5
mm
.
Adjust
by
turning
upper
headlight
adjustinq
nuts,
then
tighten
down
center
screw
.
See
Fig
.
6
.
Page 447 of 759
GENERAL
E36
cars
are
equipped
with
integrated
automatic
heating
and
air
conditioning
systems
.
Many
of
the
procedures
given
in
this
repair
group
require
that
the
A/C
refrigerant
charge
be
evacuated
using
specialized
equipment
.
See
A/C
System
Warningsand
Cautions
later
in
this
repair
group
.
HEATER
AND
CONTROLS
Blower
motor,
removing
and
installing
NOTE-
On
6-cylinder
cars,
the
plastic
top
enginecover
and
fuel
rail
covermustbe
removed
.
The
fuel
injectorhamess
re-
taining
screws
must
be
removed
and
the
harness
set
aside
.
The
engine
control
module
(ECM)
cover
must
be
removed,
the
control
unit
connectors
unplugged
and
the
harness
pulled
out
of
the
way
.
See
130
Fuel
Injection
.
1
.
Disconnect
negative
(-)
cable
from
battery
.
2
.
Open
hood
.
Unclip
engine
bulkhead
plenum
grille
at
base
of
windshíeld
and
remove
grille
.
See
Fig
.
1
.
HEATING
AND
AIR
CONDITIONING
640-1
640
Heating
and
Air
Conditioning
GENERAL
.
...
.
....
.
.
.
.
.
.
.
.
.
.......
.
.
.
640-1
Heater
andA/C
air
distribution
motor,
replacing(rotary-knob)
.
.
...
.
.
.
.......
.
640-10
HEATER
AND
CONTROLS
.
.....
.
.
.
.
.
.
.640-1
Rear
Window
Defogger
.
.
.
.
.
.
.
.
.
.
...
.
.
.
640-10
Blower
motor,
removing
and
installing
.
.
.
.
.
.
640-1
Rear
Window
Blower
(convertible
models)
.
.640-10
Blowermotor
resistor
pack,
replacing
.
.
.
.
.
.
640-3
AIR
CONDITIONING
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-11
Heater
valve,
replacing
...........
.
.
.
.
.
.
.
640-3
Heater
box,
removing
and
installing
.
.
.
.
.
.
.
.
640-4
A/CSystem
Warnings
and
Cautions
.
.
.
.
.
.
:640-11
Heater
core,
replacing
.....
.
.
:
....
.
.
.
.
.
.
.
640-6
A/C
compressor,
replacing
.
.
::.
:
:
.
.
.
.
.
.
.
.640-12
Heater
core
temperature
sensor,
replacing
.
.
640-7
A/C
Compressor
Clutch
.
.
.
.
.
.
.
:
.
.
.
.
.
.
.
.
.
640-13
Heater
andA/C
Control
Head
.
.
....
.
.....
.
640-7
A/C
condenser,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-14
Heater
andA/C
control
head,
removing
A/C
receiver/drier,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
640-15
and
installing
(rotary-knob)
.
.
....
.
......
640-7
A/C
expansion
valve,
Heater
andA/C
control
head,
removing
removing
and
installing
...
.
.....
.
.
.
.
.
.
.
640-16
and
installing
(digital-display)
.
.....
.
.....
640-8
A/C
evaporator,
removing
and
installing
.
.
..
640-17
Heater
andA/C
control
module,removing
A/C
evaporator
temperature
sensor,
and
installing
(rotary-knob)
.
.
...
.
.
.
.
.
.
.
.
640-8
replacing
.
.
.
.
.
.
..............
.
.
.
.
.
..
640-17
Heater
andA/C
control
module,removing
A/C
microfilter,
replacing
......
.
....
.
.
.
..
640-18
and
installing
(digital-display)
.
...
.
.
.
.
.
...
640-8
Sensor
fan
for
interior
temperature,
TABLES
replacing
.
.
.
....
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-9
a
.
Blower
Motor
Test
Values
.........
...
.
.
......
640-3
Heater
andA/C
AirDistribution
Motors
.
.
.
.
.
.
640-9
b
.
Heater
Core
Temperature
Sensor
Test
Values
...
.640-7
c
.
Evaporative
Temperature
Sensor
Test
Values
...
640-17
d
.
A/C
System
Fluid
Capacities
(total)
..
..........
640-18
0012527
Fig
.
1
.
Detach
grille
retaining
clips
(arrows)
and
pull
grille
upward
and
out
of
rubbergasket
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
viii
.
HEATER
AND
CONTROLS
Page 522 of 759
ELE-38
ELECTRICAL
WIRING
DIAGRAMS
64869
MULTI-
HEADLIGHT/
HAZARD
RADIO
ENGINE
ON-BOARD
(
FUNCTION
I
I
FOGLIGHT
I
(
SWITCH
I
(
MICRO-
I
(
HOOD
I
(
COMPUTER
I
(
CLOCK
I
(
CLEANING
I
(
HORN
I
(
SWITCH
I
(
SWITCH
I
I
I
I
I
I
SRA)LE
I
_
I_
_
I
I
I
I
I
I
Ay
(
Ily
CANADA)
3
,1
1Y
13Y
R
BRN
Ground
Distribution
1992-93
(4
of
5)
GLOVE
ANTI-
CHARGING
TWIN
TRANSMISSION
INTENSIVE
I
v
I
BOX
I
I
(
THEFT
I
(
SOCKET
I
(
RELAY
I
(
POSITION
I
I
(
WASH
I
(
LIGHT
I
(
HORN
I
I
I
(
MODULE
I
(
I
(
PUMP
INDICATOR
-
I
SWITCH
I
-)
I
_
I
I
-
I
(CANADA)
I
-
I
LIGHT
I
I
IHKR
INTEGRATED
BLOWER
PROGRAM
I
(
CONTROL
I
-
(
CLIMATE
I
(
MOTOR
I
(
SWITCH
I
(
MODULE
I
(
REGULATION
I
I
I
I
(WIEGS)
!
_____JMODULE
L
L-1
L-1
-
27
''
2
-T
FIGHT
FRONT
IGNITION
IGNITION
IGNITION
IGNITION
IGNITION
IGNITION
ENGINE
G2D3
I
I
COILl
I
ICOIL2
I
I
COIL
3
I
I
COIL4
I
(COILS
I
(COILS
I
(
CONTROL
I
I
I
I
I
I
I
1
I
I
I
I
I
(
MODULE
I
_I
I
_I
I
_I
I
_I
I
_I
I
_I
I
__y(OME,
2
2
2
2
2
2
,m
4
Z
ENGINE
CONTROLMODULE
SHIELD
1993
ONLY
CRUISE
CRASH
INSTRUMENT
WIPER/
WIPER/
I
I
I
I
I
I
I
I
CONTROL
CONTROL
CLUSTER
WASHER
WASHER
I
(
MODULE
I
(
MODULE
I
I
I
(
MODULE
I
(
MODULE
I
_I
I
-
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84318
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Page 545 of 759
104444
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Ground
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Page 630 of 759
2
BLK/BLU
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ELECTRICAL
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