Injection BMW 318i 1997 E36 Repair Manual

Page 197 of 759


Cooling
System
Pressure
Test



If
the
engine
overheats
and
no
other
cooling
system
testsindicate
trouble,
the
radiator
may
have
some
pluggedpassag-

A
cooling
system
pressure
test
is
used
to
check
for
internal



es
that
are
restricting
coolant
flow
.

leaks
.
Some
of
the
common
sources
ofinternal
leaks
are
a
faulty
cylinder
head
gasket,
a
cracked
cylinder
head,
or
a



Temperature
Gauge
Quick
Check
cracked
cylinder
block
.

The
coolant
temperature
sensor
is
located
on
the
intake
To
doa
cooling
system
pressure
test,
a
special
pressure



manifold
(left)
side
of
the
cylinder
head,
under
the
intake
man-
tester
is
needed
.



ifold
runners
.
See
Fig
.
2
.

WARNING
-

At
normal
operating
temperature
-
the
cooling
sys-
tem
is
pressurized
.
Allow
the
system
to
cool
before
opening
.
Release
the
cap
slowly
to
allow
sale
re-
tease
of
pressure
.

With
the
engine
cold,instan
a
pressure
tester
to
the
expan-

sion
tank
.
Pressurize
thesystem
to
the
specification
listed
be-

low
.
Pressure
should
not
drop
more
than
0
.1
bar
(1
.45
psi)
for

at
leakt
two
minutes
.
If
the
pressure
drops
rapidly
and
there
is
no
sign
of
an
externa¡
leak,
the
cylinder
head
gasket
may
be
faulty
.
Considera
compression
test
as
described
in
100
En-

gine-General
.

The
screw-on
type
expansion
tank
cap
should
also
be
test-

ed
using
a
pressure
tester
and
the
correct
adapter
.

Cooling
System
Test
Pressure

"
Radiator
test
pressure
.........
.
1
.5
bar
(21
.75
psi)

"
Radiator
cap
test
pressure
..
.
........
2
bar
(29
psi)

CA
UTION-

Exceeding
the
speclfied
test
pressure
could
dam-
age
the
radiatoror
other
system
components
.

Carefully
inspect
the
radiator
cap
for
damage
.
Replace
a

faulty
cap
or
a
damaged
cap
gasket
.

Thermostat
Quick
Check



In
later
models,
the
ECT
sensor
and
the
gauge
sender
are
combined
into
one
sender
unit
.
For
wire
colors
refer
to
Table
a
.
To
check
if
the
thermostat
is
opening
and
coolant
is
circulat-

ing
through
the
radiator,
allow
a
cold
engine
to
reach
operat-

ing
temperature
(temperature
gauge
needieapproximately

centered)
.
Shut
off
engine
.
Feel
the
top
radiator
hose
.
If
the

hose
is
hot
to
the
touch,
the
coolant
is
probably
circulating
cor-
rectly
.
If
there
are
any
cool
areas
in
the
hose
or
radiator,
cool-

ant
flow
to
the
radiator
is
probably
restricted
.
Check
for
a
faulty

thermostat
or
aplugged
radiator
.

NOTE-

A
thermostat
that
is
stuck
open
will
cause
the
engine
to
warmup
slowly
and
run
belownormal
temperature
at
highway
speed
.
A
thermostat
that
is
stuck
closed
will
re-

strict
coolant
flow
to
the
radiator
and
cause
overheating
.

RADIATOR
AND
COOLING
SYSTEM



170-
3

U
.¡ig
.v

Fig
.
2
.
Temperature
gauge
sender
on
M44
engine
.
Temperature
gauge
sender
location
is
similar
on
al]
engines
.

In
early
models,
the
engine
coolant
temperature
(ECT)
sen-

sor
for
the
fuel
injection
and
the
coolant
temperature
gauge

sender
are
located
side
by
side
.

Table
a
.
Coolant
Temperature
Sensor
Wire
Colors

Function



Sensor



Terminal



Wire
colors
location
number

Two
sensors
:
Temperature
Rear
1
Brown/violet
gauge
sender



2



Brown/yellow
ECT
sensor



Front



1



Brown/red
2



Brown
or
Brown/black

One
sensor
:
Temperature
Dual
1
Brown/yellow
gauge
sender



sensor



2



Brown/violet
ECT
sensor



3



Brown/red
4
Brown/black
or
Grey/black

TROUBLESHOOTING

Page 207 of 759


GENERAL
.
.
.......
.
......
.
...
.
.
.
.
.
...
180-1



Exhaust
system,
removing
and
installing
.
...
.180-3

EXHAUST
SYSTEM
REPLACEMENT
.
...
180-1



Exhaust
manifolds,
removing
and
installing
.
.
.180-5

GENERAL

The
exhaust
system
is
designed
to
be
maintenance
free,
al-
though
regular
inspection
is
warranted
due
to
the
harsh
oper-
atingconditions
.
Under
normal
conditions,
the
catalytic

converter
does
not
require
replacement
unless
it
is
damaged
.

On
1996
and
later
cars,
a
pre-
and
post-catalytic
converter

oxygen
sensor
is
used
at
each
catalytic
converter
.
Be
sure
to

take
care
when
removingthe
system
not
to
damage
the
sen-



EXHAUST
SYSTEMREPLACEMENT
sors
.

See
130
Fuel
Injection
for
information
on
testing
oxygen

sensors
.

NOTE-

OnM52
engines,
two
resonator
pípes
(short
and
long)
are
incorporated
into
the
rear
muffler
assembly
.
See
Fíg
.
1
.
An
exhaust
flap
is
integrated
into
the
outlet
side
of
the
short
pipe
.
The
flap
is
operated
by
a
vacuum
ac-
tuator
via
the
Siemens
MS
41
.1
engine
control
mod-
ule)
.
The
flap
is
closed
at
engine
speeds
below
2,500
rpm
.
This
allows
exhaust
gasses
to
flow
through
the
long
resonator
pipe
and
reduce
noise
.
Above
2,500rpm,
the
exhaust
flap
is
open
(no
vacuum
applied
to
the
actuator)
and
allows
exhaust
gasses
to
flow
through
the
short
pipe
for
maximum
performance
.

180
Exhaust
System

0013101

Fig
.
1
.



Rear
muffler
(active
silencer
usedon
M52
engines)
.
Vacuum

operated
flap
(A)
changesbetween
short
and
long
pipes,
de-

pending
on
engine
speed
.

EXHAUST
SYSTEM



180-1

WARNING
-

Exhaust
gases
are
colorless,
odorless,
and
very
toxic
.
Run
the
engine
only
ín
a
well-ventilated
area
.
Immediately
repair
any
leaks
in
the
exhaust
system
or
structural
damage
to
the
car
body
that
might
al-
lowexhaust
gases
to
enter
the
passenger
compart-
ment
.

Exhaustsystem
components
are
detailed
in
Fig
.
2
through

Fig
.
4
.

New
fasteners,
clamps,rubber
mounts,
and
gaskets
should

be
used
when
replacing
exhaust
components
.
A
liberal
appli-
cationof
penetrating
oil
to
the
exhaustsystem
nuts
and
bolts
in
advance
may
make
removal
easier
.

WARNING
-

"
The
exhaust
system
and
catalytic
converter
op-
erate
at
high
temperatures
.
Allow
components
to
cool
before
servicing
.
Wear
protectíve
clothíng
to
prevent
bums
.
Do
not
use
flammable
chemicals
near
a
hot
catalytic
converter
.

"
Old,
corroded
exhaust
system
components
crumble
easíly
and
often
have
exposed
sharp
edges
.
To
avoid
injury,
wear
eye
protection
and
heavy
gloves
when
working
with
old
exhaust
parts
.

EXHAUST
SYSTEM
REPLACEMENT

T

Page 307 of 759


Ambient
temperaturelclock

MÍM
Aa
.Mi}rm
-Mil"
IMua~naa~u~itacar
"
za
.~

Central
Body
Electronics

0013028

Fig
.
4
.



Different
versionsof
Multi-information
Display(MID)
installed
in
E36
cars
.

The
E36
cars
are
equipped
with
a
sophisticated
centralized

body
electric/electronics
plan
.
The
system
is
self-diagnostic

and
incorporates
many
functions
into
a
single
control
module
.

The
consolidation
of
several
systems
into
a
single
control

module
minimizes
power
requirements
and
the
incorporation

of
the
diagnostic
link
results
in
more
efficient
and
accurate

troubleshooting
.

Self-diagnostic
codes
are
accessible
electronically
through

the
data-link
connector
in
the
engine
compartment
.
See610

Electrical
Component
Locations
.

BODY-GENERAL
400-
5

Two
versions
of
central
body
electronics
are
used
depend-

ing
on
model
year
.

1992
and
1993
models
are
equipped
with
a
central
locking

module
(ZVM)
which
incorporates
control
of
the
following
sys-

tems
:

"Interiorlighting
"
Central
locking
with
double
lock
feature

"
Output
relays
for
powerwindows
and
sunroof

"
Electronic
power
protection

E36
cars
since
the
1994
model
year
are
equipped
with
ZKE

IV
.
This
is
an
electronic
comfort
and
convenience
system
that

includes
the
following
additional
features
:

"
One
touch
up/down
power
window
operation

"
Power
window
and
sunroof
closure
from
driver
or
pas-

sengerdoor
lock

"
Vehicle
locking
or
unlocking
from
the
trunk
lock
.

Other
features
of
the
system
are
discussed
in
515
Central

Locking
and
Anti-Theft
.

Electronic
Immobilization
System

Beginning
in
model
year
1994,
all
E36
vehicles
incorporate

adriveaway
protection
system
regardless
of
whether
the
vehi-

cle
is
equipped
with
a
BMW
Alarm
System
or
an
On-Board

computer
.
Two
types
of
factory
systems
were
installed,
de-
pending
on
vehicle
production
date
.

On
the
early
system
(model
year
1994
up
to
January
1995),

the
ignition
and
fuel
injection
functions
are
disabled
whenever

the
vehicle
is
locked
in
the
double
lock
mode
.
This
is
referred

lo
as
EWS
or
EWS
I
.

Beginning
in
January
1995,
the
driveaway
protection
sys-

tem
was
upgraded
to
a
more
sophisticated
system,
called

EWS
II
.
This
system
uses
a
wireless
communication
link
be-

tween
a
transponder
chip
in
the
ignition
keyand
the
ring
an-

tenna
surrounding
the
ignition
switch
.
The
EWS
II
control

module
blocksthe
starting
of
the
vehicle
unlessthe
correct

coded
ignition
key
is
used
.

For
further
information
about
drive
away
protection
sys-

tems,
see
515
Central
Locking
and
Anti-Theft
.

INTERIOR
EQUIPMENT

Page 356 of 759


515-8



CENTRAL
LOCKING
AND
ANTI-THEFT

Central
Body
Electronics
(ZKE
IV)



Electronic
Immobilization
System
(EWS)

Beginning
withvehicles
produced
9193
(model
year
1994),



The
electronic
anti-theft
system
known
as
EWS
was
first
in-

the
centrallocking
system
was
integrated
with
sunroof
and



troduced
in
January
1994
.
The
early
version
of
the
system

window
closure
into
the
Central
Body
Electronics
(ZKE
IV)



uses
a
starting
inhibition
module
to
interrupt
the
ignition,
the

(generation
four)
system
.
The
control
module
for
this
system



fuel
injection
and
the
starter
motor
.
This
system
is
activated

ís
mounted
in
front
of
the
glove
compartment
.



and
deactivated
by
the
centrallockíng
system
.
The
control

module
for
the
system
is
installed
under
the
left
side
of
the

Inthis
system
two
microswítches
are
operated
viathe
door



dashboard
.

lock
cylinder
at
both
front
doors
.
Turning
the
key
approximate-

ly
45°
(position
1)
operates
the
door
locking
microswitch
and



Startingwith
modeis
built
since
January
1995,
E36
cars

activates
the
alarm
system
.
Holding
the
key
in
thatposition



come
equipped
with
a
sophisticated
coded
electronic
immobi

also
closes
any
open
windows
and
the
sunroof
.



lization
system
called
EWS
II
.
Foraschematic
of
the
system,

refer
to
Fig
.
21
.

Turning
the
key
approximately
45°
in
the
opposite
direction

through
position
0
actuates
theunlocking
microswitch
and
de-

activates
the
alarm
system
(position
2)
.
See
Fig
.
20
.
NOTE
-

The
EWS
11
system
is
also
sometimes
referred
to
as
the

Driveaway
Protection
System
or
the
electronic
immobi-
lization
system
.

On
EWS
II
equipped
cars,
the
ignition
key
is
embedded
with

a
computer
chip
and
permanently
encoded
.
A
primary
code
is

programmed
into
the
keyand
finto
the
vehicle
itself
.
A
second-

ary
code
is
changed
every
time
the
vehicle
is
started
.
If
thekey

code
and
EWS
II
control
module
code
do
notmatch,
the
en-

gine
management
control
module
and
the
starter
are
dis-

abled
.
EWS
II
ignition
keyscannot
be
duplicated
.

The
system
is
designed
to
have
up
to
ten
keys
and
only
an

authorized
BMW
dealer
can
provide
replacement
keys
.
j
NOTE-
0011762a



ft
is
possible
to
damage
the
electronic
circuítry
in
the
Fig
.
20
.
ZKE
IV
door
lock
cylinder
positions
.



key,
rendering
if
unusable
.
In
that
case,
a
new
key

shouldbe
purchased
and
initialized
byan
authorized
BMW
dealer
.

LOCKING
SYSTEM
AND
ELECTRONIC
IMM081LIZATION

Page 447 of 759


GENERAL

E36
cars
are
equipped
with
integrated
automatic
heating

and
air
conditioning
systems
.
Many
of
the
procedures
given
in

this
repair
group
require
that
the
A/C
refrigerant
charge
be

evacuated
using
specialized
equipment
.
See
A/C
System
Warningsand
Cautions
later
in
this
repair
group
.

HEATER
AND
CONTROLS

Blower
motor,
removing
and
installing

NOTE-

On
6-cylinder
cars,
the
plastic
top
enginecover
and
fuel
rail
covermustbe
removed
.
The
fuel
injectorhamess
re-
taining
screws
must
be
removed
and
the
harness
set
aside
.
The
engine
control
module
(ECM)
cover
must
be
removed,
the
control
unit
connectors
unplugged
and
the
harness
pulled
out
of
the
way
.
See
130
Fuel
Injection
.

1
.
Disconnect
negative
(-)
cable
from
battery
.

2
.
Open
hood
.
Unclip
engine
bulkhead
plenum
grille
at

base
of
windshíeld
and
remove
grille
.
See
Fig
.
1
.

HEATING
AND
AIR
CONDITIONING



640-1

640
Heating
and
Air
Conditioning

GENERAL
.
...
.
....
.
.
.
.
.
.
.
.
.
.......
.
.
.
640-1



Heater
andA/C
air
distribution
motor,

replacing(rotary-knob)
.
.
...
.
.
.
.......
.
640-10

HEATER
AND
CONTROLS
.
.....
.
.
.
.
.
.
.640-1



Rear
Window
Defogger
.
.
.



.
.
.
.
.
.
.
...
.
.
.
640-10
Blower
motor,
removing
and
installing
.
.
.
.
.
.
640-1



Rear
Window
Blower
(convertible
models)
.
.640-10

Blowermotor
resistor
pack,
replacing



.
.
.
.
.
.
640-3



AIR
CONDITIONING
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-11
Heater
valve,
replacing
...........
.
.
.
.
.
.
.
640-3

Heater
box,
removing
and
installing
.
.
.
.
.
.
.
.
640-4



A/CSystem
Warnings
and
Cautions
.
.
.
.
.
.
:640-11

Heater
core,
replacing
.....
.
.
:
....
.
.
.
.
.
.
.
640-6



A/C
compressor,
replacing
.
.
::.
:
:
.
.
.
.
.
.
.
.640-12

Heater
core
temperature
sensor,
replacing
.
.
640-7



A/C
Compressor
Clutch
.
.
.
.
.
.
.
:
.
.
.
.
.
.
.
.
.
640-13

Heater
andA/C
Control
Head
.
.
....
.
.....
.
640-7



A/C
condenser,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-14

Heater
andA/C
control
head,
removing



A/C
receiver/drier,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
640-15
and
installing
(rotary-knob)
.
.
....
.
......
640-7



A/C
expansion
valve,

Heater
andA/C
control
head,
removing



removing
and
installing
...
.
.....
.
.
.
.
.
.
.
640-16
and
installing
(digital-display)
.
.....
.
.....
640-8



A/C
evaporator,
removing
and
installing
.
.
..
640-17

Heater
andA/C
control
module,removing



A/C
evaporator
temperature
sensor,

and
installing
(rotary-knob)
.
.
...
.
.
.
.
.
.
.
.
640-8



replacing
.
.
.
.
.
.
..............
.
.
.
.
.
..
640-17

Heater
andA/C
control
module,removing



A/C
microfilter,
replacing
......
.
....
.
.
.
..
640-18

and
installing
(digital-display)
.
...
.
.
.
.
.
...
640-8

Sensor
fan
for
interior
temperature,



TABLES

replacing
.
.
.
....
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-9



a
.
Blower
Motor
Test
Values
.........
...
.
.
......
640-3

Heater
andA/C
AirDistribution
Motors
.
.
.
.
.
.
640-9



b
.
Heater
Core
Temperature
Sensor
Test
Values
...
.640-7

c
.
Evaporative
Temperature
Sensor
Test
Values
...
640-17

d
.
A/C
System
Fluid
Capacities
(total)
..
..........
640-18

0012527

Fig
.
1
.
Detach
grille
retaining
clips
(arrows)
and
pull
grille
upward
and
out
of
rubbergasket
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
viii
.

HEATER
AND
CONTROLS

Page 554 of 759


ELE-70
ELECTRICAL
WIRING
DIAGRAMS

I



02
SENS
SIB
I"7
7
I
02SENSGNDI)
I



GROUNDI
2



BR
,
'IB
BRN/BLU
I
IARCVALVEI
I
IsCVALVEI}
I



ECM
RELAY
I
EEVALVEI~
I
CVL4IGNCOILI
S7~LK
I



CVL3IGNCOILI
24L
BL1(

I



CVL2IGN
COILI'
B2
~
BLK
I
CVLIIGNCOILI
2
I



GROUNDI
B'=RN
I
GF
.uNDI
),
BRN
I



GROUNOI
3~
BR"
I
RUNIST
GRN
ARTI
S~
ENGINECONTROL
MODULE
(DME)

13B
START



1
GRN
I
DN

OFF
IGNITION
S
WITCH

8727
3

HOTATALLTIMES

UELINJECTION
VALVES

NCA"
=
It,
INCA
SPIN

BRN
GRN
~GRN
OF
N



/



GRN"
\
GRN

Engine
Management

19921
.8L
(1
of
2)

HOTAT
F4
X3X2
R1



ALLTIMES
I
XZ793
M
M
[]M[IM



AT
.
LINK
CONNECTOR
8B
3Dy
eB=85
.1
.1308
I

ii



w
>
3~

3

3
BRNIWH
INJCTRLI
32
BRNIYEL
T
INJCTRLI~
DLCI
je7



L



REO
I
RED
BATTERY
I
2S



RED



RED

FRONT_POWERDISTRIBUTIONBO%
_
_
___
_
_
_
____
_
_
I



ENGINE
CONTROL
MODULE
RELAY



FUEL
PUMP
RELAY

L

ECMFLY
CTRL
1)27



BFN
FP
FLY
CTRL
I
I'



SWORN
02SFLYCTRL
I
37



BRNIGRN



BRN
GRN
DLCI
80
GRNIBLU
RE
O
DLCI
,88



WHTIVIO

1
~1~

2oY
1
Y
I4Y
_
i
2Y
SY
BX
BY
4YBY

EVAPORATIVE



IDLESPEED



INTAKE
AIR
EMISSION
CONTROL
RESONANCE
VALVE



VALVE



CHANGEOVER
VALVE

Page 556 of 759


ELE-72
ELECTRICAL
WIRING
DIAGRAMS

8727
5

I



~
)3
BRN/WHT
I



INJ1
INJ2I
5
I
BRNIRED
NJ
3
IJ4



BRNIYEL
I
I----
33
B
INJD
I~31



BR
-
RNINJ6I)l~
ECM
Fly
CTRL
I
FP
RLV
OTRL
I
02SRLV
CTRL
I~

SWITCHED
BATT
II

GROUND
1)34



BR
GROUND
])
S
SB
=
CYL61GNCOILI
51
B
KIVIO
CVL
S
IGN
OOIL
I
52LKIERN
CYL41GN
COILI
50LU
CVL3IGN
COILI~24



BLK/VEL
'I
I
C
YL2IGN
COIL23~1-KIRED
I
J
~25
BLK/WHT
I
CYLI!ONCO(L,
56
GRN
START/RUN
T
L______
ENGINECONTROL
MODULE
IOM
E)

HOTATALLTIMES
1
30
START
I
I
OFF
I
L_---_I
IGNITION
S
WITCH

1112
N3
N4
M5N6

Engine
Management

19922
.5L
(1
of
2)

FUEL
INJECTION
VALVES

117111
1121
1-

FI=-----r-_----1------k------f-----
:1
:NEI

IGNITION
COILS

FRONT
FO
W
ERDISTRIBUTION
BOX

871
851
87AAI
30y



86Z
~



1



30.L



85L
.
864,
B71

RED/WHT
////
_
RED
ENGINE
CONTROL
MODULE
RELAY

~2~
.2~
.



;
3121



31
;
.1
.21



2l
---
j
2_



2131
;1



2121
;1



ml



3131

-1
1
IT]
EVPPO
M
RA7IVE6719



CYLINDER
1



CYLINDER2



CYLINDER3



CYLINDER4



CYLINDERS



CYLINDERS



G703



IDLE
SPEED



EMISSION
CONTROLVALVE
VALVE

CYL
1-6
FUEL
PUMP
RELAY

.J

_BRNIVIO
_BR
N
BRN/GRN



I
GRN/VIO
BRN/GRN



BRN/GRN
RED/WHTREO/WHT
RED/WI-IT



RED/WHTRED/WHT

I



W/EGSRED
BATTERVI
j26
RED



.



RED
EVAPCTRLI
36
BRN
ISCCTRLI
2



WHT/YEL
ISCCTRLI
29
WHTIGRN



I



W/EGSGROUND
1
)6



BRN



1

Page 558 of 759


ELE-74
ELECTRICAL
WIRING
DIAGRAMS

8727
7

IGNITION
SWITCH

in
RED
BATTERY
ECM
1'27
BRN
RLYCgXL
DI87
'WHT/VEL



WHT/VEL

TXDI88
WHT/VIO



WHTIVIO



'~



/
GRN/VIO

FPRLYCTRL
I
/



BRNIGRN



GRNVIO
023HTRCTRLI
37



BRN/GRN



BRNGRN
COMPUTER
WHT/VEL



I
RED/WHT
I
gl



BLKIVIO



ANTI-



DATA
LINES



WHT/VIO



RED
WHT
DRIVE
AWAYSIG
I~~THEFT



SYSTEM
{



R
I



SYSTEM



W/EGS



ED
WHT
e6
VIO/GRV



A/C
BLK/BLU



BLK
A/CSWITCH
I



VEL



SYSTEM



VEL023SIGNAL
I



70
71
BLK



SILK
02S
SIG
GND
I



4z



-
A/C
COMP
CUT
148
BLK/BLU



SLKIBLU



WHTIBLK

DKVPOTSIGI
//
BRN/ORG
fia
t
BR/GRV
IGNTIMING
I



BRN/BLK
I
~66
DRIV
E
RANGE
CVL4IGNCOIL
I}
I
27
YEL(ORBLK)
CVLSIGNCOILIl62
R~
ED(~RBLKi
CYL2101COIL
I
25



WI
ILK)
LK)
CVLIIGNCOILI
66
B
IGNGROUNDI
6



B,
-
RN~
-GROUND
SC
BRN
GROUNDI~

FUEL
INJECTION
VALVES

Engine
Management
1993-951
.8L
(1
of
2)

FRONTPOWERD_IS_TRI_BU_TIO_NBOX



_
______
I



ENGINE
CO
NTROL
MODULE
RELAY



FUEL
PUMP
RELAY

-~
I



I
CVL1



DVL2



CVL3



CYL4



A/T
RANGE



TRANSMISSIONCONTROLMODULE
(EGS)
SWITCH

Page 560 of 759


ELE-76
ELECTRICAL
WIRING
DIAGRAMS

1
87279

SOLIDSTATE

SOLENOIO
VALVE
(RUNNING
LOSSES)
(1995
ONLY)



CYLl



CVL2



CVL3



CYL4



CYL5



CVLS

31
~e
BRN
1



1



Bt



LKIVEL
50
55
GRN
30-7
RED
CYL21NJI~
CVL3INJ1
~
31



BRN/VEL
CYL41NJI77
/BLU
BATTERY(
2
CYL5INi
)



/GRN
j
~
-
BB
PN
CYLSINJI
4~

I
THROTTLE
FLAP
1)12



WHTIGRY
IGN
CUT-OFF
I
)B3



WHT/GRN
EMLSIGNAL
)
52



W~



H
/RED/VEL
CAM
ACT
CTRL
)
~-
NIBLU
EEVALVECTRLI
36RN
ISCTFLVALVE
12)
--
_
WH=IYEL
I~29
WHTIGRN
ISCTRL
VALVE
I
,
GROUND
15ILI
1
SHEILDGND
4
NCA
5
I
~~
INJGROUND
15~--
B
RRN
GROUNDI
j34
BIN
IGNGROUND)
55
BEN
CVLSIGNCOIL)I
24LK/V10
CVLSIGNCOILI
j25
BLK/GRN
CVL4IGNCO
II23
BLK/8LU
IL
-
CYL
31GN
COIL
I
52BLKIYEL
CYL21GNCOILI
51LKIRED
.
CYLIIGNCOILI
50_
9LS/WN7
IGNSWITCH
1)56



OR

ENGINECONTROL
MODULE(DME)

HOTATALLTIMES

N
I30
STA



"
RT



I
1
GRN
I
GRN1
~



GRN
~
I
RU
15

)
OFF
-
I
IGNITION
SWITCH

Engine
Management

1993-952
.51
(1
of
2)

FUEL
INJECTION
VALVES

STARTING
SYSTEM

1995
ONLY
r~I
~~

f

IGNITION
COILS

FRONT
PO
WER
DISTRIBUTION
BO%

WXTBLU
RED/

1717
ap
BEN
:



?
1995
ONLY
I



87



3
WHT
BLU



~



3



rt



rt

BATTERY



I-
1995
r

1995
_~



PED



I



~I
RED



E%CEPT
7NLV



RED
I
I
I



1995
RED
I



(



I

REDIWHTRED/WHTRED/WHT

ENGINE
CONTROL
MODULE
RELAY

Bt
JUNCTION
POINT

CYL
1-fi
FUEL
PUMP
RELAY

GRNIVIO

BPN/GRN

RED
RED

WIEGS

RED/WHT
SPLICE
----------------
RED/WHT

WHT/
GRY/YEL

I
L

6-1--l



--IJJ--ljJtlJil
T-



J
T



~
:
j



~
:j

3J,1,k2,1
3



2



3



2



3



2



3



2



3



2



3
3
2



2



1



2J-L
5,1,
b,l
25
2fi,J
.

Lull
Mll
LullFRII
Immil
11
-4J



EVAPORATIVE



(
CAMSHAFT
'



I



__
_
_
_
__
_
-
CVL1



CVL2



CYL3



CYL4



CYL5



CVLfi



6119



IDLE
SPEED



EMISSION
ACTUATOR



SLIP
CONTOLMODULE
CONTROLVALVEVALVE
(PBS/AS
C)

Page 562 of 759


ELE-78
ELECTRICAL
WIRING
DIAGRAMS

I
ACTIVATEVALVE
I
I
ACTIVATEVALVE
I
31
BR~NIVEI
I
ACTIVATEVALVEI
32
BRN/WHT
I
ACTIVATEVALVEI
3
BRN/YEL
I
BATTERYVOLTI
2S
RED
I



57
RED/WHT



NORMAL
ACTIVATERELA
YI
SPEEDRELAY
I
B
ECMRLYCVO
LTRT
L



27
BRN/WHT
I



1)54
RED/WHT
AT7ER
V
I



I
63
BRNIGRN
I
ACTIVATERELAVI~--~-
88
YJ~
HT/VIO
TXDI
RXD
1
8~7~
W
L
H=~
K
/YEL
1
.
t~p
B~/VIO



ANTI-THEFT
DRIVEAWAYSIGI
808p
BLK
SYSTEM
CRANKSHFTRPMI
PROGRAM
VOLTI
60
WHT/GRN
ACTIVATEA/CI
1I
BLK/
BLU
TEMP
SIGNAL)
66
GRY/)---~~SYGITEM



BLK
89
VIO/GRY
SIGNALA/C
ON
I
36
BLK/



"



BLK/BLU
AICCOMPCUTI
86
YEL
CAN
HIGH
CANLOWI
e~-
179
BRNIRED
RR
SPEEDSIGI



B~U
CY14IGN
COIL
I
23~
CYL3IGNCOILI
5
2
oR
E
D
CYL2IGN
COIL
I



49



-
CYL
11GN
COIL
I
5=
IGNGROUNDI
INJGROUND
AL-'
RN
OROUNDI
IGNSWITCH
I)
5
=

ENGINECONTROL
MODULE(DME)
HOTATALLTIMES

STRT~~
l
GRN
_
BRN
I



RuN~_J
p



I



I
_---
--
.-----
_
1
G117

I



"
161
I



ACC
I
OFF

IGNITION
SW
ITCH

B,JUMPSTART
JUNCTION
POINT
(EXCEPT318U)

88547

UEL
INJECTION
VALVES

CYL4



CYL3



CYL2



I
CYLI
il
zlxl
W/21i/
il
2
W
3
_33

rcl
ml¢



a.
GRN

7997
1996
86
8
GRN
7996
4
BR
11
N
BRN



I
DR.GRN



/
GRN
851



G777



Z
GTN

31811
(RD

UNLOADERRELAY



EXCEPT
I
RED
TERMINAL15



31871
l~
(19970NLY)

Engine
Management

1996-971
.9L
:
(1
of
2)

HOTINACC,RUN
ANDS=ART
_
,FRONT
USE
POWER
I



F46



I
DISTRIBUTION
L
I
1
-=J
BDXX
10016

mlulm

W/ASC,
EXCEPT
1997,
199831871
W/ABS
ABSCONTROL
MODULE/
HYDRAULIC
UNIT

MODULE
(ABSIASC)

FRONT
POWER
DISTRIBUTION
BOX



_
rENGINECONTROLMODULERELAV
FUELPUMPRELAY

I

WIEGS
1

EXCEPT
1998
31811
mI
j

1,1,3A,2,1,



2,J,3,4
1,



2J,3,IJf,



2,1,3,1

L,



=,1=7,,
lS
J,



65,1,=8,1,
48,1,60,L,40,1,
87,E88},54},55A,28},
1
1GNI
C
OIL$
S

II
IIII
II
I______
I
I_______________
6119



CYL1



CYL2



CYL3



CYL4



SLIFCONTROL



TRANSMISSION
CONTROL
MODULE
(EGS)

f-W/EGS

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