headlight BMW 318is 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY

6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0PARK/TAIL LIGHTS
6320.0
LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS


6332.1

GLOVE BOX LIGHT/CASSETTE
BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER
6350.0 CRASH CONTROL MODULE
6410.5 HEATING CONTROL (HR)
6412.10 PARK VENTILATION WITH HR
6412.20 PARK VENTILATION WITH
IHKA E36


6424.0

REAR WINDOW DEFOGGER/
ANTENNA
6450.7 INTEGRATED CLIMATE
REGULATION (IHKA E36)
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI/T OP HIFI

6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0 CRUISE CONTROL (TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)
6581.2ON–BOARD COMPUTER (BC V) 7000.0 COMPONENT LOCATION CHART 7100.0 COMPONENT LOCATION VIEWS 8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS




INDEX








FUEL TANK PRESSURE SENSOR, B72 1210.17-10. . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-05. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-00. . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER INDICATOR, E96 6300.0-01. . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/
CHARGING SOCKET/CIGAR LIGHTER 6332.1. . . . . . . . . . . . . . . .
GLOVE BOX LOCK MOTOR, M107 5126.0-00. . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-04. . . . . . . .
HARD TOP CONNECTOR 1, E99 5430.1-00. . . . . . . . . . . . . . . . . . . .
HARD TOP CONNECTOR 2, E100y 6330.3-03. . . . . . . . . . . . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT WASHER (SRA) 6167.1. . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6410.5-01
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6450.7-02
HEAT EXCHANGER TEMPERATURE SENSOR, RH, B126450.7-02HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT/REAR SPOILER, H34z 6325.0. . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-01. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1. . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-02. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1. . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-05. . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-06. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY (ALPINE), K108 6575.2-02. . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-06. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.. . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .

5A 5A




FUSE CHART




FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6167.1
6211.0
6213.1
6214.0
6300.0
6312.0
6313.0


30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A







20A 15A 30A 5A
HEADLIGHT WASHER (SRA)
ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
ANALOG CLOCK












5A 30A 10A15A 10A30A


6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0
6424.0CRASH CONTROL MODULE
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS







6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.5HEATING CONTROL (HR)

6169.0WINDSHIELD WASHER JET HEATERS

6412.10PARK VENTILATION WITH HR

6412.20PARK VENTILATION WITH IHKA E36


6213.2MULTI–FUNCTION CLOCK

6211.0
6213.2
6214.0
6300.0
6312.0
6313.0ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
MULTI–FUNCTION CLOCK





FUSE CHART








FUSE NUMBER









40           











FUSES 30 TO 50

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A 10A 5A7.5A


15A
6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6350.0
6410.5
6424.0CRASH CONTROL MODULE
HEATING CONTROL (HR)
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS










6314.0PARK/TAIL/UNDERHOOD LIGHTS



40A



20A


5A




6169.0WINDSHIELD WASHER JET HEATERS
6412.10PARK VENTILATION WITH HR
6412.20PARK VENTILATION WITH IHKA E36 6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)

K46z
DAY LIGHT
RELAY MODULE
POWER DISTRIBUTION
WITH CCM 1 GE/RT





0670.2-02
6 RT
X1001510








P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2 1 X10035
F117.5A
6 5 9 X10015
F330AF530A
6 X10262
K46
HIGH BEAM LIGHT
RELAY
X102622
4F12
7.5A
18 X10182A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
1 GE/GN 1 GE/BL2.5 RT/BR/GE 2.5 RT/SW 2.5 WS/BL2.5 RT 2.5 RT.75 RT X1073
109
F15
15A 1 RT/GE
30 30 NSW
56b 56b
K47
FRONT FOG LIGHT
RELAY
X44
4 8 X44
86
87
2
6
30
851.5 RT
X10016
X10016
.35 RT/WS
HEADLIGHTS/
FOG LIGHTS
6312.0
1 GE/BR6100.0 .5 GE/GR 1 RT
WITHOUT CCM30
87
1 GE/GR
K48
LOW BEAM LIGHT
RELAY
X452
6 X45
1.5 RT
30
87
87b
NOT USED5
1 WS/GN
181 X10036
F297.5A
X1001720F30
7.5A
1 WS/BL
56a 56a 2.5 RT/WS
20 19
F40
30A
2.5 RT/GE2.5 RT
30
X10018
X10018
5
2 1
F47
15AX10250
X10250
1 RT/GR/
GE 1 RT
P95
AUXILIARY FUSE
BOX
NOT USED
7
7.5AWITH CCM
CDN

S36y
DOUBLE
TEMPERATURE
SWITCH
X113792

0670.4 GROUND DISTRIBUTION
.5 BRX10261
3B9
INTERMEDIATE
PRESSURE
SWITCH
GROUND X165



X872
X7691
1 BR X109
1E27
RIGHT FOG LIGHT S64
WASHER FLUID
LEVEL SWITCH
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
.5 BR 2.5 BR
1 BR E12
RIGHT HIGH BEAM
LIGHT
E14
RIGHT LOW BEAM
LIGHT
S36
TEMPERATURE
SWITCH
.5 BR
4 BRX216






0670.4-01 .5 BR
H4
RIGHT FRONT
TURN LIGHT X1231


E19
RIGHT PARK LIGHT
X1371
X100741
X10075
1
1 BR
E8
RIGHT HEADLIGHT
ENGINE
H1w
ANTI–THEFT HORN
(ALPINE)
X3721
1 BR
4–CYLINDER

E11
LEFT HIGH BEAM
LIGHT
X100711

GROUND DISTRIBUTION
X1321H2
LEFT HORN
GROUND X165


X1331
X7681
1 BR X112
1E26
LEFT FOG LIGHT S63
ENGINE COOLANT
LEVEL SWITCH
X821M9
AUXILIARY FAN
MOTOR
1 BR 2.5 BR1 BR
E13
LEFT LOW BEAM
LIGHT
H3
RIGHT HORN
1 BR
4 BR






0670.4-00
X165


X215
X100701
1 BR
4 BR
.5 BR
H7
LEFT FRONT TURN
LIGHT
E15
LEFT PARK LIGHT
X1281
E7
LEFT HEADLIGHT
.5 BR
X189014–CYLINDER
X102131.5 BR
M3

.5 GR/SW


WIPER – HIGH
WIPER/WASHER MODULE (WWM)





A51
WIPER/WASHER
MODULE
P90
FRONT POWER
DISTRIBUTION BOX
5
2 X188
INSTRUMENT
CLUSTER
6211.0
A2w
INSTRUMENT
CLUSTER
2) VEHICLE
SPEED
OUTPUT .35 SW/WS
.5 SW/WS
2 X17
11 X503
FUSE DETAILS
0670.3
4LIGHT SWITCH
DETAILS
6300.0 X196
X5031
X285
X2857
GROUND
DISTRIBUTION
0670.4
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON F37
10A
.75 GR/SW
X1001814
X10012
14
FUSE DETAILS
0670.3
X100156
6
FUSE DETAILS
0670.3
F3630A
12
M3
WIPER MOTOR
1) WIPER IN PARK
2) WIPER NOT IN
PARK
2 X33334
1 X333
32
.5 BR/GN/GE 2.5 SW/RT/GE 2.5 SW/WS/GE
GROUND
DISTRIBUTION
0670.4
X173
1
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
X1232
15
2.5 SW/BR
1 X123
GROUND
DISTRIBUTION
0670.4
X165
0 2
1
12

F330A




6167.1 HEADLIGHT WASHER (SRA)






P90
FRONT POWER
DISTRIBUTION BOX
7 X28515
A51
WIPER/WASHER
MODULE
X1232
X123
1M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
X165
14
2.5 SW/BR
GROUND
DISTRIBUTION
0670.4 FUSE DETAILS
0670.3
GROUND
DISTRIBUTION
0670.4
X10012
X100156
6FUSE DETAILS
0670.3
12
X2858FUSE DETAILS
0670.3
X1001828F44
15A
LIGHT SWITCH
DETAILS
6300.0
4
.5 GR/SW
F3630A F330A