engine BMW 318ti 1998 E36 Electrical Troubleshooting Manual

.5 BR/VIY6120
EVAPORATIVE
EMISSION VALVE
.5 RT/WS
1 X6120
2 X6120




!


.5 BR
2
A6000
ENGINE CONTROL
MODULE (DME) .5 BR/BL Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
– + Y6101
CYL. 1 FUEL
INJECTION VALVE
–+
Y6102
CYL. 2 FUEL
INJECTION VALVE
–+Y6104
CYL. 4 FUEL
INJECTION VALVE +
161 58 32 31X6000
1 X6101
.5 RT/WS
1 X6104
1 X6103
.5 RT/WS
1 X6102.5 RT/WS.5 RT/WS
2 X6130
2
X6102
2 X6103
2
X6104
2 X6101
.5 BR/GE
.5 BR/WSX6130
Y6130
IDLE SPEED
CONTROL VALVE X6820
.5 RT/WS
2.5 RT/WS
–
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE –+ 2
X6131
1X6131
.5 RT/WS
34
.5 BR/GN
29
3
3131313131313131
.5 BR/GN .5 BR/BL

ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
IGNITION COILS




!


X203
2.5 GN
2.5 GNS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
POWER
DISTRIBUTION
0670.27 2.5 GN
21
2.5 GNX20
X33
1 X209
X6833
56
3 X61513 X61523 X6154
1T6151
CYL. 1 IGNITION
COILT6152
CYL. 2 IGNITION
COILT6154
CYL. 4 IGNITION
COILX6151
3 X6153
1T6153
CYL. 3 IGNITION
COIL
2X615321 X615221 X6154
.5 GN 1 GN 1 GN
2
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
49
X6456
GROUND
DISTRIBUTION
0670.4
5022
X6456
GROUND
DISTRIBUTION
0670.4
23
1 BR 1 BR1 GN
1 WS 1 RT 1 GESPARK PLUGS 1 GN
A6000
ENGINE CONTROL
MODULE (DME)1 BR 1 BR
1 BL
175X61506
2 X6150
2.5 GN
X6454
X6000GROUND
DISTRIBUTION
0670.4 1.5
WS1 .5 RT 1.5 GE 1.5 BL
X6832
2.5 GN
3131313131
 

85 86
8730
K6326
UNLOADER RELAY,
TERMINAL 15
4 8
6 X6326
2X6326
4 RT
X6454
GROUND
DISTRIBUTION
0670.4
.5 GN
POWER
DISTRIBUTION
0670.2
2.5 RT
X6411
2.5 RT
X600214
D100
DATA LINK
CONNECTOR1210.20-03
2.5 RT
2
10
3

.5 GN
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER)
X6200232
.5 GE
X62002
1 4
.5 BR .5 SW
.5 GN





FUEL PUMP, HEATED OXYGEN SENSOR, CRANKSHAFT SENSORS




!


ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
P90
FRONT POWER
DISTRIBUTION BOX
2.5 GN/VI
X6381
GROUND
DISTRIBUTION
0670.4X10016
15
X10016
16X20
13 2.5 GN/VI
M2
FUEL PUMP 6 X6301
8
X6301
4
K6301w
FUEL PUMP RELAY
X600063
A6000
ENGINE CONTROL
MODULE (DME) .5 BR/GN .5 RT/WS
30
8786
85
2.5 RT
X6382
X13006
X1311 2.5 GN/VI
2.5 GN/VI
1210.20-00 1210.20-02
X600078
2
20
1210.20-00
3046
19
21
X6203321
A6000
ENGINE CONTROL
MODULE (DME)
X620932
X6454
B6209
HALL EFFECT CAM-
SHAFT SENSOR
X62091
1210.20-00
B62001
OXYGEN SENSOR (IN
FRONT OF CATALYTIC
CONVERTER)
X6200132
.5 GE
X62001
4 1
.5 BR .5 SW
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
B6203
CRANKSHAFT
POSITION/RPM
SENSOR
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4 .5 GE
155V (15)
3131313131
F1815A
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
1
31
1210.20-00
77
15
31

X8008
.75 SW
 

.35 SW .35 GE
.35 RT/WS

X14





!


ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
7071
X16594
.5 SW/VI
.35 GN
15
10
X600074
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1 X6232
A2w
INSTRUMENT
CLUSTER
CYL. 1 AND 2W9110
SHIELD
53
4440
.5 BR/SW
16
X171718
2 7
83
24
A35y
BOARD
COMPUTER
(BC – LOW)
X102454
TIA6000
ENGINE CONTROL
MODULE (DME)
3
X62324
2 X62521
X6252
R6252
THROTTLE
POSITION
SENSOR
.5 BR/SW.75 GR/WS .5 BR/VI
X6461
.5 BR/RT
1 X6205
B6205
INTAKE AIR
TEMPERATURE
SENSOR
.5 BR/SWX6205
2
.5 BR/RT .75 BR/SW
CYL. 3 AND 4
4 X62403
B6240
KNOCK SENSOR
W9110
SHIELD
21
W9110
SHIELD W9110
SHIELD .35 SW .35 SW

.5 BR/
VI.5 BR/GE
.5 BR/
VI.5 BR/GE .35 WS/SW
.5 WS/SW
3
31
31
.5 GR/WS
.5 BR/SW
11X2012
15
19
1 X131713
X13171
B72
FUEL TANK
PRESSURE
SENSOR .5 GR/WS
2
6 X60315
.5 BR/SW
72
18 X1420
X60317.5 BR/SW
.5 GE/RT
.5 GE/RT
.5 GE/RT.5 GR/WS
.5 GR/WSX10169
X20
X6000
 





!


ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
34
86
X600068
S36y
DOUBLE
TEMPERATURE
SWITCH X1137955
6
1210.20-00
85 X6000
A6000
ENGINE CONTROL
MODULE (DME)
3
2.5 BR 2.5 BR
.35 SW/GN 2.5 BR
A52
SLIP CONTROL
MODULE
(ABS/ASC)
X1170
67
799
.35 SW .35 GE
.75 BR/RT
57
8K21
NORMAL SPEED
RELAY
X52
5
.5 RT/WS
1X62174
45
2
17
3 X6217
1.5 RT/WS
.5 GR/VI .5 GR/BL

+–
X203
.5 GR/VI
X6454
CAN LOW CAN HIGH
GROUND
DISTRIBUTION
0670.485
CAN LOW CAN HIGH
GROUND
DISTRIBUTION
0670.4
.35 SW/GR
.35 GE .35 SW B6217
HOT FILM AIR
MASS METER
8
A2w
INSTRUMENT
CLUSTER X16
16 .5 GR
1
.5 GR
42
X17
13 .5 GN/RTX6031
3
.5 GN/RT
31313131
 

A8500
TRANSMISSION
CONTROL MODULE
(EGS)
X8500
8685
CAN LOW CAN HIGH
A202
ABS CONTROL
MODULE/HY-
DRAULIC UNIT
X11394
21
.5 WS/GR/GE37.5 WS/GR/GE.5 GE .5 BR
28
X6454
GROUND
DISTRIBUTION
0670.4
31
WITH ABS WITH ASC
12X20
X7846
X7845
.35 GE .35 SW





 
DATA LINK




!


ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
8060
DATA LINK
0670.5
8788 X6000
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
X20
20
X8015
.5 SW
.5 SW.5 WS/GE
TD
.5 WS/VIA8500
TRANSMISSION
CONTROL MODULE
(EGS)
17
15
18
X6002
.5 WS/VI
X6866
X6863
.5 WS/GE .5 WS/GE
.5 WS/VI .5 WS/GE
A6000
ENGINE CONTROL
MODULE (DME) TXD RXD D100
DATA LINK
CONNECTOR
87 88 X8500
RXD TXD
.5 SW

X1620
3
.5 SW
X1047
.5 SW
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
12
.35 SWX1659
.75 WS/GN
.75 WS/GNX6860
60
1
X6002D100
DATA LINK
CONNECTOR
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
8 X22
40
.35 SWTD
TD
.75 WS/GN
.5 SW
31
15
TD
WITHOUT EGS





 





!


ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
A6000
ENGINE CONTROL
MODULE (DME)
X6000
11
4
.5 SW/GR
A6000
ENGINE CONTROL
MODULE (DME)
5 X20
.5 SW/BR
X10261
B8y
PRESSURE SWITCH
1) PRESSURE
BELOW 21 BAR
2) PRESSURE
ABOVE 30 BAR
3) PRESSURE
ABOVE 2.6 BAR
4) PRESSURE
BELOW 1.5 BAR
X102611
X3510 .5 BL/SWB9508
PRESSURE
SWITCH
P90
FRONT POWER
DISTRIBUTION BOX
X10016
12
4 X51
X515
X20
4
36FUSE DETAILS
0670.3
K19
COMPRESSOR
CONTROL RELAY
.5 SW/BL
.5 SW/BL
.5 SW/BLX6000
85
6
.5 VI/GR
69
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
X8500
46
.5 SW/BL
6 X35
.5 VI/GR
X8056
A107
INTEGRATED
HEATING– AND
CLIMATE CONTROL
MODULE
X11250
3
.35 VI/GR
.5 SW/BRX1022
5 X11250
.35 BL/SW
31
F165A15
12
34
31
86
S530
IHKS CONTROL
SWITCH
X13274
9
.35 VI/GR
X13279
A107
INTEGRATED
HEATING– AND
CLIMATE CONTROL
MODULE.35 VI/GR








!


ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
K6304
SECONDARY AIR
PUMP RELAY
,.#
1 RT/WS/GE
GROUND
DISTRIBUTION
0670.4 2 X6263
1 X6263
2 X6163
1 X6163
.5 RT/WS .5 RT/WS
.5 GE/RT
66
Y6263
FUEL CHANGE-
OVER VALVEY6163
SECONDARY AIR
PUMP VALVE
.5 BR/WS82
465 X6304X6304
X6821(PARTIAL)
.5 RT/WSPOWER
DISTRIBUTION
0670.2
.5 BR/WS
.5 BR/WSX6891
4 RT/GE
2 X6133
1 X6133
A6000
ENGINE CONTROL
MODULE (DME) X6000
64Y6133
AIR PUMP
1210.20-00
3 X10015
4 X10015
P90
FRONT POWER
DISTRIBUTION BOX
2 X13170
1 X13170
Y199
CARBON
CANISTER VALVE
65
.5 GN/BL
2 X6031
.5 GN/BL
28 X14
.5 GN/BL
9 X6031
.5 RT/WS
FUSE DETAILS
0670.3
F25A
 

4 RT
GROUND
DISTRIBUTION
0670.4
,!.



 !
S30
BRAKE LIGHT
SWITCH
8
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
S8503
PROGRAM SWITCHA8500
TRANSMISSION
CONTROL MODULE
(EGS)
L1 L2 L3 L4
54
87
K6300
ENGINE CONTROL
MODULE RELAY 2460.2-02
F285A
26
2460.2-00
36379
TXD
X850088
2460.2-01
48
F2610AP90
FRONT POWER
DISTRIBUTION BOX
204513 2718
S8507
KICK–DOWN
SWITCH 2460.2-043428
 " 1 

'
 
 +
 1 
" 
 
F4615AP90
FRONT POWER
DISTRIBUTION BOX
10
Y8505y
TRANSMISSION
VALVE UNIT
522 2460.2-03
AM
X8500
X8500
EGSA4S 270R
2460.2-04
5330334322114
N
S
42 15
A6000
ENGINE CONTROL
MODULE (DME) 2460.2-02
8586
A2w
INSTRUMENT
CLUSTER 2460.2-04
25
5552
Y19
SHIFT–LOCK 2460.2-03
2
4046
A52
SLIP CONTROL
MODULE
(ABS/ASC) 2460.2-02
12 17
NOT USED
6
POWER
DISTRIBUTION
0670.2
RXD 87
60
D100
DATA LINK
CONNECTOR
2460.2-04
57
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
NOT USED
2460.2 ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)


 



 !
Pin Assignments


E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
11 9
Not used
120ATorque converter clutch solenoid valve
control (–)Transmission valve unit
121ASolenoid valve 2 control (–)Transmission valve unit
122MGroundGround point
123Not used
124EGear range signal L1Automatic transmission range switch
125EGear range signal L3Automatic transmission range switch
126Not used
127Not used
128ERPM speed signal TDEngine control module
129Not used
130EOutput speed (+)Transmission valve unit
131Not used
132Not used
133AA-program indicationProgram switch
134EA/C compressor-ON-signalEngine control module
135Not used
136EBrake switch test signalBrake light switch
137Not used
138Not used
139Not used
140AVoltage supplyShift-lock/Transmission valve unit
141EVoltage pressure regulatorTransmission valve unit
142EVoltage supply, terminal 87Engine control module relay
143EVoltage supply, terminal 87Engine control module relay
144Not used
145ECruise control signalCruise control module
146Not used
147Not used
148EProgramming voltageData link connector
149Not used