headlight BMW 318ti 1998 E36 Electrical Troubleshooting Manual

BMW NA


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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/5 (318ti)
SCHEMATICS MODEL YEAR 1998

0100.0
INDEX

0110.0
INTRODUCTION
0140.0SYMBOLS
0670.0
POWER DISTRIBUTION CHART
0670.1
FUSE CHART
0670.2
POWER DISTRIBUTION
0670.3
FUSE DETAILS
0670.4
GROUND DISTRIBUTION

0670.5
DATA LINK




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM

1240.0
START



2460.2


ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)



3234.0


SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1
SLIP CONTROL (ABS/ASC)
5116.0
POWER MIRRORS

5126.0
ZKE CENTRAL LOCKING (ZV)

5133.0
ZKE POWER WINDOWS (FH)

5200.0
POWER SEATS

5203.0
HEATED SEATS




5410.1



POWER TILT/SLIDE SUNROOF
(SHD)
5410.4ELECTRIC FOLDING SUNROOF


6100.0


CENTRAL BODY
ELECTRONICS (ZKE IV)

6133.0
HORN


6135.0


DRIVE–AWAY PROTECTION
(EWS II)




6160.1



WIPER/WASHER MODULE
(WWM)




6169.0



WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER
6213.0DIGITAL CLOCK
6300.0
LIGHT SWITCH DETAILS
6312.0
HEADLIGHTS/FOG LIGHTS
6313.0
TURN/HAZARD LIGHTS



6314.0



PARK/TAIL/UNDERHOOD
LIGHTS




6320.0



LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS

6322.0
BACK UP LIGHTS

6325.0
BRAKE LIGHTS

6330.3
INTERIOR LIGHTS

6332.0
INTERIOR ACCESSORIES
6350.0CRASH CONTROL MODULE
6410.7
HEATING CONTROL (HS)
6424.0
REAR WINDOW DEFOGGER


6450.6


INTEGRATED HEATING–
AND CLIMATE CONTROL

6510.0
RADIO/STEREO

6510.1
RADIO/HIFI




6561.0



CELLULAR TELEPHONE
(PROVISIONS)




6571.0



CRUISE CONTROL
(TEMPOMAT)

6575.2
ANTI–THEFT SYSTEM (ALPINE)

6581.3
BOARD COMPUTER
(BC – LOW)



7000.0


COMPONENT LOCATION
CHART



7100.0


COMPONENT LOCATION
VIEWS

8000.0
SPLICE LOCATION VIEWS

8500.0
CONNECTOR VIEWS




INDEX







!
 

FUEL PUMP RELAY, K6301w 1210.20-03. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.20-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-04. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6581.3-00. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSIBLE LINK, F97 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-03. . . . . . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT SWITCH, S37 6332.0-00. . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-03. . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-03. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATING CONTROL (HS) 6410.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0. . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0-00. . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-01. . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-03. . . . . . . . HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-02. . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-05. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.20-01. . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IHKS CONTROL SWITCH, S530 6450.6-01. . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.20-04. . . . . .
INTEGRATED HEATING– AND CLIMATE
CONTROL MODULE, A107 6450.6. . . . . . . . . . . . . . . . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . .
INTERIOR ACCESSORIES 6332.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-04. . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.20-04. . . . . . . . . . . . . . . . . . . . . . . . . .

5A 5A




FUSE CHART



FUSES 1 TO 29

!


FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 5A 30A 15A 30A 30A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A20A 15A 30A 5A30A 15A 10A
6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS

6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT)
 


 

6300.0
6312.0
6313.0
 

LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS
 
  

6575.2ANTI–THEFT SYSTEM (ALPINE)

6424.0REAR WINDOW DEFOGGER 
6213.0CLOCK
6581.3BOARD COMPUTER (BC – LOW)






FUSE CHART




!


FUSE NUMBER

40





   
   


FUSES 30 TO 48

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 7.5A 15A30A 10A 5A7.5A

15A
   
 
 
 
 

6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS 6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6300.0
6312.0
6313.0LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS
  

6575.2ANTI–THEFT SYSTEM (ALPINE)

40A


6424.0REAR WINDOW DEFOGGER


6213.0CLOCK

6581.3BOARD COMPUTER (BC – LOW)




FUSES 10, 11, AND 12




!


FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX56b
F11
7.5A
2
K125
ABS PUMP MOTOR
RELAY, TIMED 8 X11393
F1030A
20
2.5 RT/BL
3450.1
E14
RIGHT LOW BEAM
LIGHT
56b
F12
7.5A
4
E13
LEFT LOW BEAM
LIGHTX10016
X10015
2 X100752 X10070
6312.0
6312.0
E8
RIGHT HEADLIGHT E7
LEFT HEADLIGHT
1 GE/GN1 GE/BL
 

2.5 RT/BL
A202
ABS CONTROL
MODULE/HY-
DRAULIC UNIT 25 X11394
3450.0
2.5 RT/BL
WITH ABS WITH ASC

6312.0
X6835
S8503
PROGRAM SWITCH
D100
DATA LINK
CONNECTOR 16
FUSES 26, 27, 28, 29, AND 30




!


FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F30
7.5A
X10017
56a





X2022F26
10A
2460.2
X8511S8511
REVERSING LIGHT
SWITCH 2
D100
DATA LINK
CONNECTOR
X511
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH 2X85035
F275A
X16
A2w
INSTRUMENT
CLUSTER 23
X511
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH 5
F297.5A 56a
E11
LEFT HIGH BEAM
LIGHTF285A
E12
RIGHT HIGH BEAM
LIGHT
X100712
X100742
2460.2 2460.2
6322.0X6002
16 X6002
20 18 16 14 12
1.5 GN/WS
.5 GN/VI .5 GN/GR 1 WS/GN 1 WS/BL
6312.0 .35 GN/WS 1 GN/WS 1.5 GN/WS
1.5 GN/WS
1 GN/WS 1.5 GN/WS
1.5 GN/WS
1.5 GN/WS WITHOUT EGS WITH EGSX1168
E7
LEFT HEADLIGHT
E8
RIGHT HEADLIGHT
6322.0
6211.0
 

3234.0
3450.0
3450.11240.0
6571.0 2460.2
5126.0
6135.0 0670.5

X10074
1
!

0670.4 GROUND DISTRIBUTION
.5 BR
GROUND X165



X113792
X7691 X1371 1
E27
RIGHT FOG LIGHT
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
.5 BR 2.5 BR.75 BR E19
RIGHT PARK LIGHT E12
RIGHT HIGH BEAM
LIGHT
S36y
DOUBLE
TEMPERATURE
SWITCH
X216





1 BR
X1371H4
RIGHT FRONT
TURN LIGHT
X1231
X102613
.5 BR
B9508
PRESSURE
SWITCH


.5 BR
4 BR
X372
1 BR
 

H1w
ANTI–THEFT HORN
(ALPINE)
X100751E14
RIGHT LOW BEAM
LIGHT
1 BR

X10018


WIPER/WASHER (HIGH)
WIPER/WASHER MODULE (WWM)


!


P90
FRONT POWER
DISTRIBUTION BOX F3
30AF3630A
FUSE DETAILS
0670.3
M3
WIPER MOTOR
1) WIPER IN PARK
2) WIPER NOT IN
PARK
2 X333
2 1
34
1 X333
14
315 4
27 5
6
.5 BR/GN/GE 2.5 SW/RT/GE 2.5 SW/WS/GE
GROUND
DISTRIBUTION
0670.4X285
A51
WIPER/WASHER
MODULE
X285
.35 SW/WS
GROUND
DISTRIBUTION
0670.4
X173
X10012
FUSE DETAILS
0670.3
126
X172
A2w
INSTRUMENT
CLUSTER
2) VEHICLE
SPEED
OUTPUT
1
2.5 SW/BR
 

1
X1232
X123
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
2
GROUND
DISTRIBUTION
0670.4
X165
8
X18337
INSTRUMENT
CLUSTER
6211.0
LIGHT SWITCH
DETAILS
6300.0
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON
X196
.5 GR/SWX10015
X188
.5 SW/WS
0
21
31
31
1 GR/SW

INSTRUMENT CLUSTER
INDICATORS
GROUND
DISTRIBUTION
0670.4



!


3
GROUND
DISTRIBUTION
0670.4A2w
INSTRUMENT
CLUSTER
HEADLIGHTS/FOG
LIGHTS
6312.0TURN/HAZARD
LIGHTS
6313.0LIGHT SWITCH
DETAILS
6300.0
.75 GE/BR
X178.35 WS1
.5 BL/GN
4
.5 BL/BR
X163
.5 WS/RT
X171
.5 GR/RT
X162
519 X16
.5 GR/BR
A8500
TRANSMISSION
CONTROL MODULE
(EGS)2 X713
X1322 .5 GE
X850025
2X118
1X118
1 X713
X13006
.5 GE
B16
LEFT FRONT
BRAKE PAD
SENSOR
.5 GE
B17
RIGHT REAR
BRAKE PAD
SENSOR
.5 GR/BR31
!
X173
14 X10017
23
F275AP90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
X69
 

X17
25

.75 GR/SWX18337
7
21 021 0
PARK/TAIL/UNDER-
HOOD LIGHTS
6314.0F33
10A
6
12 1FUSE DETAILS
0670.3
X10018
2





!



F225A
P90
FRONT POWER
DISTRIBUTION BOX
45
HEADLIGHTS/FOG
LIGHTS
6312.0
FUSE DETAILS
0670.3
A51
WIPER/WASHER
MODULE
21 0
210
21 0
X13006
X196
4
2F25
5A
F3710A

1014
11 1 08 1
X285
X709
X70912
1X710X710
E43
LEFT LICENSE
PLATE LIGHTE44
RIGHT LICENSE
PLATE LIGHT .75 GR/SW
4 .35 GE/VI .35 GE1 GR/SW
.5 GR/SW

6300.0 LIGHT SWITCH DETAILS
FUSE DETAILS
0670.3 FUSE DETAILS
0670.3
1 GR/SW
X10017
GROUND
DISTRIBUTION
0670.4 .75 BR .75 BR
.75 GR/GE .75 GR/GE
31X461
GROUND
DISTRIBUTION
0670.4S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON
3) DIMMER
X173
 

6 X18337
1 GR/RT
F235A

6
2FUSE DETAILS
0670.3
X18333
X18333
6300.0-01
E97
LIGHT SWITCH
ILLUMINATION
10 X13
1 GR/SW
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) X101822
.5 GR/SW3