charging BMW 318ti 1999 E36 Electrical Troubleshooting Manual

Page 2 of 278

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/5 (318ti)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC) 5116.0 POWER MIRRORS 5126.0 ZKE CENTRAL LOCKING (ZV)
5133.0 ZKE POWER WINDOWS (FH)
5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5410.4 ELECTRIC FOLDING SUNROOF
6100.0 CENTRAL BODY
ELECTRONICS (ZKE IV)
6133.0 HORN
6135.1
DRIVE–AWAY PROTECTION
(EWS III)


6160.1

WIPER/WASHER MODULE
(WWM)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.0 DIGITAL CLOCK
6300.0 LIGHT SWITCH DETAILS
6312.0HEADLIGHTS/FOG LIGHTS 6313.0 TURN/HAZARD LIGHTS
6314.0
PARK/TAIL/UNDERHOOD
LIGHTS


6320.0

LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0 CRASH CONTROL MODULE
6410.7 HEATING CONTROL (HS)
6424.0REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)


6571.0

CRUISE CONTROL
(TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)


6581.3

BOARD COMPUTER
(BC – LOW)
7000.0 COMPONENT LOCATION
CHART

7100.0
COMPONENT LOCATION
VIEWS
8000.0 SPLICE LOCATION VIEWS 8500.0 CONNECTOR VIEWS

Page 3 of 278

0100.0 INDEX



 

ABS HYDRAULIC UNIT, Y1 3450.1-01. . . . . . . . . . . . . . . . . . . . . . . . .
ABS PUMP MOTOR RELAY, TIMED, K125 3450.1-00. . . . . . . . . . . .
AIR BAG GAS GENERATOR, DRIVER’S, G5 3234.0-00. . . . . . . . . .
AIR BAG GAS GENERATOR, LEFT SIDE, G14 3234.0-01. . . . . . . .
AIR BAG GAS GENERATOR, PASSENGER’S, G6 3234.0-00. . . . .
AIR BAG GAS GENERATOR, RIGHT SIDE, G15 3234.0-01. . . . . .
AIR CONDITIONING COMPRESSOR, Y2 6450.6-02. . . . . . . . . . . . .
AIR PUMP, Y6133 1210.20-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANTENNA AMPLIFIER AM/FM, N8 6424.0-01. . . . . . . . . . . . . . . . . . .
ANTI–THEFT CONTROL MODULE (ALPINE), N12w 6575.2. . . . . .
ANTI–THEFT HORN (ALPINE), H1w 6575.2-01. . . . . . . . . . . . . . . . .
ANTI–THEFT SYSTEM (ALPINE) 6575.2. . . . . . . . . . . . . . . . . . . . . . .
ASC SWITCH, S6 3450.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC TRANSMISSION RANGE SWITCH, S3 2460.2-01. . .
AUXILIARY FAN MOTOR, M9 6450.6-03. . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P95 0670.2-02. . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P97 0670.2-01. . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY THROTTLE POSITION MOTOR (ADS), M93 3450.1-02
AUXILIARY TURN LIGHT, LEFT FRONT, H9 6313.0-02. . . . . . . . . .
AUXILIARY TURN LIGHT, RIGHT FRONT, H8 6313.0-02. . . . . . . . .
BACK UP LIGHT, LEFT, H27 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHT, RIGHT, H28 6322.0-00. . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHTS 6322.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY, G1 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6410.7-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6410.7-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6410.7-01. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6410.7-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . BOARD COMPUTER (BC – LOW) 6581.3. . . . . . . . . . . . . . . . . . . . . .
BOARD COMPUTER (BC – LOW), A35y 6581.3-00. . . . . . . . . . . . . .
BODY ELECTRONICS CONTROL MODULE (ZKE IV),
A104 6100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S29 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 2460.2-04. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.20-08. . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0. . . . . . . . . . . . . . .
CENTER INTERIOR LIGHT, REAR, E32z 6330.3-00. . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CENTRAL LOCKING SWITCH, S302 5126.0-00. . . . . . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6332.0-00. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.0-00. . . . . . . . . . . . . . . . . . . . . .
CLIMATE CONTROL SWITCH ILLUMINATION, E103 6424.0-00. .
CLIMATE CONTROL SWITCH ILLUMINATION, E103 6450.6-00. .
CLOCK 6213.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . .

Page 19 of 278

5133.0ZKE POWER WINDOWS (FH)
5203.0
5410.4HEATED SEATS
ELECTRIC FOLDING SUNROOF

6100.0
6133.0
6160.1CENTRAL BODY ELECTRONICS (ZKE IV)
HORN
WIPER/WASHER MODULE (WWM)


5126.0ZKE CENTRAL LOCKING (ZV)
6135.1DRIVE–AWAY PROTECTION (EWS III)
6169.0WINDSHIELD WASHER JET HEATERS
5410.1POWER TILT/SLIDE SUNROOF (SHD)
0670.1 FUSE CHART

FUSES 1 TO 29



FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1230.0
2460.2
3234.0
3450.1
5116.0
30A 5A 30A 15A 30A 30A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A

20A 15A 30A 5A 5A
CHARGING SYSTEM
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
POWER MIRRORS SLIP CONTROL (ABS/ASC)
30A 15A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) 1210.20ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)

  
 


1240.0START
 
 
5200.0POWER SEATS
6211.0INSTRUMENT CLUSTER
6213.0CLOCK

Page 21 of 278

FUSE CHART

FUSES 30 TO 48



FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 7.5A 15A30A 10A
 40






 
38 37 36 35
5A7.5A

15A

 


1230.0
2460.2
3234.0
5116.0CHARGING SYSTEM
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
POWER MIRRORS SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
5133.0ZKE POWER WINDOWS (FH)
5203.0
5410.1HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)
6100.0
6133.0
6160.1
6169.0CENTRAL BODY ELECTRONICS (ZKE IV)
HORN
WIPER/WASHER MODULE (WWM)
WINDSHIELD WASHER JET HEATERS 5126.0ZKE CENTRAL LOCKING (ZV) 1240.0START

  

6135.1DRIVE–AWAY PROTECTION (EWS III)

40A


3450.1SLIP CONTROL (ABS/ASC)
5410.4ELECTRIC FOLDING SUNROOF

5200.0POWER SEATS
6211.0INSTRUMENT CLUSTER
6213.0CLOCK
1210.20ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)

Page 94 of 278


 


1230.0 CHARGING SYSTEM
1.5 BL
G6509
GENERATOR
31
3131
B+
D+
A2w
INSTRUMENT
CLUSTER X175
X176S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X2091
7 X33
POWER
DISTRIBUTION
0670.2X203
2.5 GN
2.5 GN
.5 GN
.5 BL
X600212
D100
DATA LINK
CONNECTOR .5 BL
X20
25
POWER
DISTRIBUTION
0670.2
X7509
X6509
.75 BL 10 RT
X213
X8004
.5 BL
 

2
10
3
X133053
TELEPHONE
CONNECTOR
CENTER CONSOLE
.35 BL


Page 156 of 278



 

INSTRUMENT CLUSTER
INDICATORS
2
5
X4231
S31
PARK BRAKE
SWITCH
1) BRAKE SET
2) BRAKE NOT
SET 2 1
17
.5 BR/GN
X1111
B18
BRAKE FLUID
LEVEL SWITCH
1) LOW LEVEL
2) NORMAL LEVEL P90
FRONT POWER
DISTRIBUTION BOX
310
X203
7 2.5 GN15
F275A

A2w
INSTRUMENT
CLUSTER
10) AIR BAG 23
6
.5 BL
18
.35 BR/VI
X1614
.5 BL/SW
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE
31
POWER
DISTRIBUTION
0670.2
7 10
A52
SLIP CONTROL
MODULE
(ABS/ASC) 40
X1170
CHARGING
SYSTEM
1230.0
2.5 GN
.5 GN
X1112
X173
GROUND
DISTRIBUTION
0670.4
14 X10017
X16X17
X74
1
X209
2 1
FUSE DETAILS
0670.3
!
.5 GR/SW/GE
X1426
.5 BL/SW
 

21 X16
S58
DRIVER’S SEAT
BELT SWITCH 2X778
.5 BL/VI/GE
14
15X13
.5 BL/VI/GE
S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
42
.5 BL/BR
12X17
X33
PARK
BRAKE