hazard switch BMW 318ti 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/5 (318ti)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC) 5116.0 POWER MIRRORS 5126.0 ZKE CENTRAL LOCKING (ZV)
5133.0 ZKE POWER WINDOWS (FH)
5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5410.4 ELECTRIC FOLDING SUNROOF
6100.0 CENTRAL BODY
ELECTRONICS (ZKE IV)
6133.0 HORN
6135.1
DRIVE–AWAY PROTECTION
(EWS III)


6160.1

WIPER/WASHER MODULE
(WWM)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.0 DIGITAL CLOCK
6300.0 LIGHT SWITCH DETAILS
6312.0HEADLIGHTS/FOG LIGHTS 6313.0 TURN/HAZARD LIGHTS
6314.0
PARK/TAIL/UNDERHOOD
LIGHTS


6320.0

LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0 CRASH CONTROL MODULE
6410.7 HEATING CONTROL (HS)
6424.0REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)


6571.0

CRUISE CONTROL
(TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)


6581.3

BOARD COMPUTER
(BC – LOW)
7000.0 COMPONENT LOCATION
CHART

7100.0
COMPONENT LOCATION
VIEWS
8000.0 SPLICE LOCATION VIEWS 8500.0 CONNECTOR VIEWS




INDEX








 

FUEL PUMP, M2 1210.20-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-04. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6581.3-00. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSIBLE LINK, F97 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-03. . . . . . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT SWITCH, S37 6332.0-00. . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-03. . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-03. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATING CONTROL (HS) 6410.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-02. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0. . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0-00. . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-01. . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-03. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-02. . . . . . . . . HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-05. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.20-01. . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IHKS CONTROL SWITCH, S530 6450.6-01. . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.20-04. . . . . .
INTEGRATED HEATING–
AND CLIMATE CONTROL MODULE, A107 6450.6. . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . .
INTERIOR ACCESSORIES 6332.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-04. . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.20-04. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-00. . . . . . . . . . . . . . . . . .




INDEX








 

TURN LIGHT, RIGHT REAR, H5 6313.0-03. . . . . . . . . . . . . . . . . . . . .
TURN/HAZARD LIGHTS 6313.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNLOADER RELAY, TERMINAL 15 K6326 1210.20-02. . . . . . . . . . .
UNLOADER RELAY, TERMINAL 15, K9 5203.0-00. . . . . . . . . . . . . .
VEHICLE SPEED SENSOR, B10 6211.0-04. . . . . . . . . . . . . . . . . . . .
WASHER JET HEATER, LEFT, E51 6169.0-00. . . . . . . . . . . . . . . . . .
WASHER JET HEATER, RIGHT, E52 6169.0-00. . . . . . . . . . . . . . . . .
WASHER PUMP, M4 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER VALVE, Y4z 6450.6-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINDOW DEFOGGER/ANTENNA, REAR, 6424.0. . . . . . . . . . . . . .
WINDOW MOTOR, DRIVER’S, M21 5133.0-02. . . . . . . . . . . . . . . . . .
WINDOW MOTOR, PASSENGER’S, M23 5133.0-02. . . . . . . . . . . . .
WINDSHIELD WASHER JET HEATERS 6169.0. . . . . . . . . . . . . . . . .
WIPER MOTOR, M3 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER INTERVAL CONTROL MODULE, REAR,
A36 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE (LOW II), A64 6160.1-00. . . . . . . . . . . .
WIPER/WASHER MODULE (WWM) 6160.1. . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE, A51 6160.1. . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER SWITCH, S5 6160.1. . . . . . . . . . . . . . . . . . . . . . . . .
ZKE CENTRAL LOCKING (ZV) 5126.0. . . . . . . . . . . . . . . . . . . . . . . . .
ZKE POWER WINDOWS (FH) 5133.0. . . . . . . . . . . . . . . . . . . . . . . . . .

5A 5A




FUSE CHART



FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 5A 30A 15A 30A 30A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A20A 15A 30A 5A30A 15A 10A
6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS


6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT)








 

6300.0
6312.0
6313.0





LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS











6575.2ANTI–THEFT SYSTEM (ALPINE)


6424.0REAR WINDOW DEFOGGER



6581.3BOARD COMPUTER (BC – LOW)






FUSE CHART







FUSE NUMBER

40





   
   





FUSES 30 TO 48

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 7.5A 15A30A 10A 5A7.5A

15A


















 

6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS 6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6312.0
6313.0HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS





6575.2ANTI–THEFT SYSTEM (ALPINE)


40A




6424.0REAR WINDOW DEFOGGER





6581.3BOARD COMPUTER (BC – LOW)

6300.0LIGHT SWITCH DETAILS


X1061E52
RIGHT WASHER
JET HEATER
GROUND DISTRIBUTION
GROUND X173








X1112B18
BRAKE FLUID
LEVEL SWITCH
X1051E51
LEFT WASHER JET
HEATER
X10007
K48
LOW BEAM LIGHT
RELAY
4 BR
1
M3
WIPER MOTOR
X333

S235
STARTER
IMMOBILIZATION
SWITCH
X454 .75 BR.35 BR 2.5 BR .35 BR
.35 BRX102624K46
HIGH BEAM LIGHT
RELAY
.35 BRX648K16
HAZARD FLASHER
RELAY
.75 BR
.75 BR
0670.4-04
1 X18994
H9
LEFT FRONT
AUXILIARY TURN
LIGHT X389
1
A64
WIPER/WASHER
MODULE (LOW II)
X285
7
.5 BR 2.5 BR
K4
BLOWER RELAY
X58
4
.5 BR
 

X5401







.5 BRX371
1S21w
ENGINE HOOD
SWITCH
.5 BRX516
3
S37
GLOVE BOX LIGHT
SWITCHS18
HAZARD SWITCH
1E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT
X1193
.5 BR
X218
0670.4-144 BR 2.5 BR
4 BR .5 BR
0670.4-15




GROUND DISTRIBUTION
GROUND X10012 

X10012
.75 BR
X133052 TELEPHONE
CONNECTOR
CENTER CONSOLE



6211.0-04
A
F4615A
16K16
HAZARD FLASHER
RELAY S7
COMBINATION
SWITCH
F275A
P90
FRONT POWER
DISTRIBUTION BOX
A2w
INSTRUMENT
CLUSTER F31
5A
A6000
ENGINE CONTROL
MODULE (DME)
18
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR1
B10
VEHICLE SPEED
SENSOR 6211.0-04G6509
GENERATOR
5B
D+ C
S2
IGNITION SWITCH 6211.0-00
F235AF1515A NSW
232248B
6312.0
16312.036313.04A
6313.0
1B
6313.0
2A
LIGHT SWITCH
DETAILS
6300.0 /
12
A64
WIPER/WASHER
MODULE (LOW II) 6211.0-03A8
CRUISE CONTROL
MODULE
(TEMPOMAT) 6211.0-03N9
RADIO 6211.0-03A35y
BOARD
COMPUTER
(BC – LOW) 6211.0-03
2
A51
WIPER/WASHER
MODULE 6211.0-03
2017
B6
FUEL LEVEL
SENSOR 6211.0-04B25y
FUEL TANK
SENSOR II
34A617
S31
PARK BRAKE
SWITCH14
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE 6211.0-00
6211.0-0018
B18
BRAKE FLUID
LEVEL SWITCH 6211.0-0019
B6231
OIL PRESSURE
SWITCH5
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 6211.0-0119
B17
RIGHT REAR
BRAKE PAD
SENSOR B16
LEFT FRONT
BRAKE PAD
SENSOR
A52
SLIP CONTROL
MODULE
(ABS/ASC)
243
1230.0A
B
6211.0-01 6211.0-01
6211.0-00A
B
A= X16B= X17C= X271
BAB
6211.0-02
6211.0-02 6211.0-05
9
B
2316
6300.0
S14
DRIVER’S DOOR
JAMB SWITCH6211.0-04
D100
DATA LINK
CONNECTOR
13
S2
IGNITION SWITCH 6211.0-05
22 B
H10
CHIME MODULE 6211.0-05
S58
DRIVER’S SEAT
BELT SWITCH 6211.0-00 14
1221
6211.0-02
15
6211.0 INSTRUMENT CLUSTER




 
Pin Assignments


 

E = Input, A = Output, M = Ground
X16
Pin Type Description/Function Connection
1
EHigh beam indicator controlCombination switch
2ETerminal 58g, instrument illumination powerDimmer
3ERight turn signal indicator controlHazard flasher relay
4ELeft turn signal indicator controlHazard flasher relay
5EWarning lamp for EGS fault (information
signal transmission oil temperature)Transmission control module (EGS)
6Not used
7Not used
8Not used
9Not used
10Not used
11Not used
12E/ATxD diagnostic data linkData link connector
13Not used
14EAirbag warning lamp (SRS) controlSupplemental restraint system control
module
15Not used
16E“Check engine” indicator controlEngine control module (DME)
17EPark brake warning lamp controlPark brake switch
18EBrake fluid warning lamp controlBrake fluid level switch
19EBrake pad wear warning lamp controlBrake pad sensors
20ECrankshaft RPM speed signal TDEngine control module (DME)
21Not used
22EVoltage supply, terminal 30Front power distribution box, fuse 31
23EVoltage supply, terminal 15 for indicator and
warning lampsFront power distribution box, fuse 27
24MGround supply, terminal 31 for instrument
cluster electronicsGround point
25Not used
26Not used





Pin Assignments


 

E = Input, A = Output, M = Ground
X17
Pin Type Description/Function Connection
1
ETrailer turn signal indicator controlHazard flasher relay
2AVehicle speed signalVarious control modules
3MGround supply, terminal 31 for indicator and
warning lampsGround point
4EVoltage supply, terminal 15 for instrument
cluster electronicsFront power distribution box, fuse 23
5EVoltage supply, terminal 15 for battery
charge indicatorIgnition switch, terminal 15
6EGround supply, terminal 61 for battery
charge indicatorGenerator
7Not used
8EFog light indicator controlFront power distribution box, fuse 15
9ASound tone signalChime module
10Not used
11Not used
12EASC signalASC control module
13ATI-measurement signal (fuel consumption)Engine control module (DME)
14ESeat belt warning lamp controlDriver’s seat belt switch
15ESIA reset/service interval indicator resetData link connector
16EVoltage supply, terminal RFront power distibution box, fuse 46
17ACoolant temperature sensor (–)Coolant temperature sensor
18ECoolant temperature sensor (+)Coolant temperature sensor
19EOil pressure warning lamp controlOil pressure switch
20Not used
21EABS warning lamp (ABS)ABS control module/hydraulic unit/slip
control module (ABS/ASC)
22EIgnition key warning/audible ignition key
warningIgnition switch
23EDriver’s door openDriver’s door jamb switch
24Not used