headlights BMW 318ti 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/5 (318ti)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC) 5116.0 POWER MIRRORS 5126.0 ZKE CENTRAL LOCKING (ZV)
5133.0 ZKE POWER WINDOWS (FH)
5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5410.4 ELECTRIC FOLDING SUNROOF
6100.0 CENTRAL BODY
ELECTRONICS (ZKE IV)
6133.0 HORN
6135.1
DRIVE–AWAY PROTECTION
(EWS III)


6160.1

WIPER/WASHER MODULE
(WWM)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.0 DIGITAL CLOCK
6300.0 LIGHT SWITCH DETAILS
6312.0HEADLIGHTS/FOG LIGHTS 6313.0 TURN/HAZARD LIGHTS
6314.0
PARK/TAIL/UNDERHOOD
LIGHTS


6320.0

LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0 CRASH CONTROL MODULE
6410.7 HEATING CONTROL (HS)
6424.0REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)


6571.0

CRUISE CONTROL
(TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)


6581.3

BOARD COMPUTER
(BC – LOW)
7000.0 COMPONENT LOCATION
CHART

7100.0
COMPONENT LOCATION
VIEWS
8000.0 SPLICE LOCATION VIEWS 8500.0 CONNECTOR VIEWS




INDEX








 

FUEL PUMP, M2 1210.20-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-04. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6581.3-00. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSIBLE LINK, F97 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-03. . . . . . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT SWITCH, S37 6332.0-00. . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-03. . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-03. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATING CONTROL (HS) 6410.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-02. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0. . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0-00. . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-01. . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-03. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-02. . . . . . . . . HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-05. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.20-01. . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IHKS CONTROL SWITCH, S530 6450.6-01. . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.20-04. . . . . .
INTEGRATED HEATING–
AND CLIMATE CONTROL MODULE, A107 6450.6. . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . .
INTERIOR ACCESSORIES 6332.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-04. . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.20-04. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-00. . . . . . . . . . . . . . . . . .

5A 5A




FUSE CHART



FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 5A 30A 15A 30A 30A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A20A 15A 30A 5A30A 15A 10A
6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS


6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT)








 

6300.0
6312.0
6313.0





LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS











6575.2ANTI–THEFT SYSTEM (ALPINE)


6424.0REAR WINDOW DEFOGGER



6581.3BOARD COMPUTER (BC – LOW)






FUSE CHART







FUSE NUMBER

40





   
   





FUSES 30 TO 48

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 7.5A 15A30A 10A 5A7.5A

15A


















 

6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS 6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6312.0
6313.0HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS





6575.2ANTI–THEFT SYSTEM (ALPINE)


40A




6424.0REAR WINDOW DEFOGGER





6581.3BOARD COMPUTER (BC – LOW)

6300.0LIGHT SWITCH DETAILS

X10018


WIPER/WASHER (HIGH)
WIPER/WASHER MODULE (WWM)





P90
FRONT POWER
DISTRIBUTION BOX F3
30AF3630A
FUSE DETAILS
0670.3
M3
WIPER MOTOR
1) WIPER IN PARK
2) WIPER NOT IN
PARK
2 X333
2 1
34
1 X333
14
315 4
27 5
6
.5 BR/GN/GE 2.5 SW/RT/GE 2.5 SW/WS/GE
GROUND
DISTRIBUTION
0670.4X285
A51
WIPER/WASHER
MODULE
X285
.35 SW/WS
GROUND
DISTRIBUTION
0670.4
X173
X10012
FUSE DETAILS
0670.3
126
X172
A2w
INSTRUMENT
CLUSTER
2) VEHICLE
SPEED
OUTPUT
1
2.5 SW/BR
 

1
X1232
X123M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
2
GROUND
DISTRIBUTION
0670.4
8
X18337
INSTRUMENT
CLUSTER
6211.0
LIGHT SWITCH
DETAILS
6300.0
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON
X196
.5 GR/SWX10015
X188
.5 SW/WS
0
21
31
31
1 GR/SW
X165

INSTRUMENT CLUSTER
INDICATORS
GROUND
DISTRIBUTION
0670.4






3
GROUND
DISTRIBUTION
0670.4A2w
INSTRUMENT
CLUSTER
HEADLIGHTS/FOG
LIGHTS
6312.0TURN/HAZARD
LIGHTS
6313.0LIGHT SWITCH
DETAILS
6300.0
X178.35 WS1
.5 BL/GN
4
.5 BL/BR
X163
.5 WS/RT
X171
.5 GR/RT
X162
519 X16
.5 GR/BR
A8500
TRANSMISSION
CONTROL MODULE
(EGS)2 X713
X1322 .5 GE
X850025
2X118
1X118
1 X713
X13006
.5 GE
B16
LEFT FRONT
BRAKE PAD
SENSOR
.5 GE
B17
RIGHT REAR
BRAKE PAD
SENSOR
.5 GR/BR31
!
X173
14 X10017
23
F275AP90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
X69
 

X17
25
10 X10016
F1515AP90
FRONT POWER
DISTRIBUTION BOX
NSW
FUSE DETAILS
0670.3

.75 GR/SWX18337
7
21 021 0
PARK/TAIL/UNDER-
HOOD LIGHTS
6314.0F33
10A
6
12 1FUSE DETAILS
0670.3
X10018
2









F225A
P90
FRONT POWER
DISTRIBUTION BOX
45
HEADLIGHTS/FOG
LIGHTS
6312.0
FUSE DETAILS
0670.3
A51
WIPER/WASHER
MODULE
21 0
210
21 0
X13006
X196
4
2F25
5A
F3710A

1014
11 1 08 1
X285
X709
X70912
1X710X710
E43
LEFT LICENSE
PLATE LIGHTE44
RIGHT LICENSE
PLATE LIGHT .75 GR/SW
4 .35 GE/VI .35 GE1 GR/SW
.5 GR/SW

6300.0 LIGHT SWITCH DETAILS
FUSE DETAILS
0670.3 FUSE DETAILS
0670.3
1 GR/SW
X10017
GROUND
DISTRIBUTION
0670.4 .75 BR .75 BR
.75 GR/GE .75 GR/GE
31X461
GROUND
DISTRIBUTION
0670.4S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS ON
2) HEADLIGHTS ON
3) DIMMER
X173
 

6 X18337
1 GR/RT
F235A

6
2FUSE DETAILS
0670.3
X18333
X18333
6300.0-01
E97
LIGHT SWITCH
ILLUMINATION
10 X13
1 GR/SW
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) X101822
.5 GR/SW3

.35 GE/GR
X18337







11S82y
FOG LIGHT SWITCH
0) OFF
1) FRONT FOG
LIGHTS ON 2 X18338

6312.0 HEADLIGHTS/FOG LIGHTS
 

F225A
4 X10017
P90
FRONT POWER
DISTRIBUTION BOX
11S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS ON
2) HEADLIGHTS ON 2 X18337
.35 GE/VI
2 1 0
F235A
2 X18334
1
X18334
X173
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
GROUND
DISTRIBUTION
0670.4E98
FOG LIGHT
SWITCH
ILLUMINATION
X18338
6312.0-01
6
1 0
6312.0-03

X1001610
1 GE/BR






HEADLIGHTS/FOG LIGHTS
F255A
6312.0-026312.0-02FUSE DETAILS
0670.3
F235A
0 1 2 6
10
4
10
.35 GE
X1029
FUSE DETAILS
0670.3
.35 WS





X18337
X18337
8
2
4X44
E26
LEFT FOG LIGHT6X44
8 .35 GE/GR
30 86
E27
RIGHT FOG LIGHT
GROUND
DISTRIBUTION
0670.4 POWER
DISTRIBUTION
0670.2
X768
1
P90
FRONT POWER
DISTRIBUTION BOX F15
15A
1 RT/GE
X7682
X769
1X769
287
X165
X173
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
X100169
3 X17
1 GE/BR.75 GE/BR
A2w
INSTRUMENT
CLUSTER X1152
1 GE/BR85
P90
FRONT POWER
DISTRIBUTION BOX
K47
FRONT FOG LIGHT
RELAY
X2
X10017
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON
X17
6312.0-00
 

.35 GE
6312.0-02
.35 GE6312.0-02
.35 RT/WS
USA
1
X173
GROUND
DISTRIBUTION
0670.4 3 X17
.35 WS
A2w
INSTRUMENT
CLUSTERX16
X1028
.35 WS
X0
POWER
DISTRIBUTION
0670.210 RT
9 7 8
X329
X32
5
.5 GE
S7
COMBINATION
SWITCH
7) NORMAL
8) FLASH
9) HIGH BEAM .75 GN/GE4
.5 WS
.35 GE

X0
E13
LEFT LOW BEAM
LIGHT
X10262







HEADLIGHTS/FOG LIGHTS
181 X10036
P90
FRONT POWER
DISTRIBUTION BOX 56a
6POWER
DISTRIBUTION
0670.28 X45
.35 GE
87
2 X454
2.5 WS/BL
6
4
2 .35 WS
POWER
DISTRIBUTION
0670.2
8
K48
LOW BEAM LIGHT
RELAYK46
HIGH BEAM LIGHT
RELAY
85 30 86
8730
1 X1003556a
X10017
20
2.5 RT/WS
2P90
FRONT POWER
DISTRIBUTION BOX 56b56b
X100164
2 X10070
X165
1 X10070
X173
GROUND
DISTRIBUTION
0670.4
X2X2
.35 BR
1 GE/BL
P90
FRONT POWER
DISTRIBUTION BOX P90
FRONT POWER
DISTRIBUTION BOX
F11
7.5AF127.5AF29
7.5AF307.5A
E14
RIGHT LOW BEAM
LIGHT 2 X10075
1 X10075
GROUND
DISTRIBUTION
0670.4E7
LEFT HEADLIGHTE8
RIGHT HEADLIGHT
X165
E11
LEFT HIGH BEAM
LIGHT 2 X10071
1 X10071
E12
RIGHT HIGH BEAM
LIGHT2 X10074
1 X10074
GROUND
DISTRIBUTION
0670.4E7
LEFT HEADLIGHTE8
RIGHT HEADLIGHT
POWER
DISTRIBUTION
0670.2
6312.0-01
POWER
DISTRIBUTION
0670.2
.35 BR
1 WS/GN 1 WS/BL 6312.0-01
 

GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
1 GE/GN
F255A
5FUSE DETAILS
0670.3P90
FRONT POWER
DISTRIBUTION BOX
1
.35 GE
10 X10017
6312.0-01
6312.0-01
.35 RT/WS
USA
86
85 NOT USED
NOT USED
X102627
87b
10 RT10 RT