seats BMW 318ti 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/5 (318ti)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC) 5116.0 POWER MIRRORS 5126.0 ZKE CENTRAL LOCKING (ZV)
5133.0 ZKE POWER WINDOWS (FH)
5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5410.4 ELECTRIC FOLDING SUNROOF
6100.0 CENTRAL BODY
ELECTRONICS (ZKE IV)
6133.0 HORN
6135.1
DRIVE–AWAY PROTECTION
(EWS III)


6160.1

WIPER/WASHER MODULE
(WWM)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.0 DIGITAL CLOCK
6300.0 LIGHT SWITCH DETAILS
6312.0HEADLIGHTS/FOG LIGHTS 6313.0 TURN/HAZARD LIGHTS
6314.0
PARK/TAIL/UNDERHOOD
LIGHTS


6320.0

LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0 CRASH CONTROL MODULE
6410.7 HEATING CONTROL (HS)
6424.0REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)


6571.0

CRUISE CONTROL
(TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)


6581.3

BOARD COMPUTER
(BC – LOW)
7000.0 COMPONENT LOCATION
CHART

7100.0
COMPONENT LOCATION
VIEWS
8000.0 SPLICE LOCATION VIEWS 8500.0 CONNECTOR VIEWS




INDEX








 

FUEL PUMP, M2 1210.20-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-04. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6581.3-00. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSIBLE LINK, F97 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-03. . . . . . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT SWITCH, S37 6332.0-00. . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-03. . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-03. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATING CONTROL (HS) 6410.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-02. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0. . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0-00. . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-01. . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-03. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-02. . . . . . . . . HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-05. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.20-01. . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IHKS CONTROL SWITCH, S530 6450.6-01. . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.20-04. . . . . .
INTEGRATED HEATING–
AND CLIMATE CONTROL MODULE, A107 6450.6. . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . .
INTERIOR ACCESSORIES 6332.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-04. . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.20-04. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-00. . . . . . . . . . . . . . . . . .




INDEX








 

LICENSE PLATE LIGHT, RIGHT, E44 6320.0-00. . . . . . . . . . . . . . . .
LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS 6320.0. . .
LIGHT SWITCH DETAILS 6300.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH ILLUMINATION, E97 6300.0-00. . . . . . . . . . . . . . . .
LIGHT SWITCH, S8 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0. . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.0-00. . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.1-01. . . . . . . . . .
LOW RANGE SPEAKER, LEFT REAR, H57 6510.1-01. . . . . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.0-00. . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.1-02. . . . . . . .
LOW RANGE SPEAKER, RIGHT REAR, H52 6510.1-02. . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 0670.4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 0670.4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT SWITCH, S61y 6320.0-01. . .
LUGGAGE COMPARTMENT LIGHT, RIGHT, H91 6320.0-01. . . . . .
LUGGAGE COMPARTMENT LOCK MOTOR, M17 5126.0-03. . . . .
MAKE–UP MIRROR LIGHT, DRIVER’S, E35 6330.3-00. . . . . . . . . .
MAKE–UP MIRROR LIGHT, PASSENGER’S, E36 6330.3-00. . . . .
MAKE–UP MIRROR SWITCH, DRIVER’S, S77 6330.3-00. . . . . . . .
MAKE–UP MIRROR SWITCH, PASSENGER’S, S78 6330.3-00. . .
MID–HIGH RANGE SPEAKER, LEFT, H42 6510.1-03. . . . . . . . . . . .
MID–HIGH RANGE SPEAKER, RIGHT, H43 6510.1-03. . . . . . . . . .
MIDRANGE SPEAKER, LEFT FRONT, H55 6510.1-03. . . . . . . . . . .
MIDRANGE SPEAKER, RIGHT FRONT, H54 6510.1-03. . . . . . . . . .
MIRROR CONTROL SWITCH, S17 5116.0-00. . . . . . . . . . . . . . . . . .
MIRROR, DRIVER’S SIDE, Y5 5116.0-01. . . . . . . . . . . . . . . . . . . . . . .
MIRROR, PASSENGER’S SIDE, Y6 5116.0-01. . . . . . . . . . . . . . . . . . NORMAL SPEED RELAY, K21 6450.6-03. . . . . . . . . . . . . . . . . . . . . . .
OBD II CONNECTOR, D110 0670.5-09. . . . . . . . . . . . . . . . . . . . . . . . .
OIL PRESSURE SWITCH, B6231 6211.0-02. . . . . . . . . . . . . . . . . . . .
ON–BOARD COMPUTER TEMPERATURE SENSOR,
B21 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B62002 1210.20-03. . . . . .
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B62001 1210.20-03.
PARK BRAKE SWITCH, S31 6211.0-00. . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, LEFT, E15 6314.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, RIGHT, E19 6314.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK/TAIL/UNDERHOOD LIGHTS 6314.0. . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION BOX, FRONT, P90 0670.2. . . . . . . . . . . . .
POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . .
POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER TILT/SLIDE SUNROOF (SHD) 5410.1. . . . . . . . . . . . . . . . . .
POWER WINDOW SWITCH, DRIVER’S, S126y 5133.0-01. . . . . . .
POWER WINDOW SWITCH, PASSENGER’S, S127y 5133.0-01. . .
PRESSURE SWITCH, B8y 1210.20-07. . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-00. . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
PASSENGER’S SIDE, G13 3234.0-02. . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER, DRIVER’S SIDE,
G12 3234.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO, N9 6510.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5133.0ZKE POWER WINDOWS (FH)

5203.0
5410.4HEATED SEATS
ELECTRIC FOLDING SUNROOF




6100.0
6133.0
6160.1CENTRAL BODY ELECTRONICS (ZKE IV)
HORN
WIPER/WASHER MODULE (WWM)






5126.0
ZKE CENTRAL LOCKING (ZV)

6135.1DRIVE–AWAY PROTECTION (EWS III)

6169.0WINDSHIELD WASHER JET HEATERS

5410.1POWER TILT/SLIDE SUNROOF (SHD)





0670.1 FUSE CHART



FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1230.0
2460.2
3234.0
3450.1
5116.0
30A 5A 30A 15A 30A 30A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A 15A 30A 5A 5A
CHARGING SYSTEM
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
POWER MIRRORS SLIP CONTROL (ABS/ASC)
30A 15A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) 1210.20ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)







 




1240.0START






5200.0POWER SEATS

6211.0
INSTRUMENT CLUSTER

6213.0CLOCK




FUSE CHART



FUSES 30 TO 48




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 7.5A 15A30A 10A

40






   
38 37 36 35
5A7.5A

15A


 




1230.0
2460.2
3234.0
5116.0CHARGING SYSTEM
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
POWER MIRRORS SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
5133.0ZKE POWER WINDOWS (FH)
5203.0
5410.1HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)
6100.0
6133.0
6160.1
6169.0CENTRAL BODY ELECTRONICS (ZKE IV)
HORN
WIPER/WASHER MODULE (WWM)
WINDSHIELD WASHER JET HEATERS 5126.0ZKE CENTRAL LOCKING (ZV) 1240.0START









6135.1DRIVE–AWAY PROTECTION (EWS III)



40A






3450.1SLIP CONTROL (ABS/ASC)
5410.4ELECTRIC FOLDING SUNROOF


5200.0POWER SEATS

6211.0INSTRUMENT CLUSTER


6213.0CLOCK


1210.20ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)





 
DRIVER’S SEAT









5200.0 POWER SEATS
P90
FRONT POWER
DISTRIBUTION BOX F40
30A
X10018
20
5X603
FUSE DETAILS
0670.3
S51
DRIVER’S SEAT,
SEAT CONTROL
SWITCH
3) SEAT HEIGHT
SWITCH
0) OFF
1) UP
2) DOWN
5) SEATBACK
SWITCH
0) OFF
1) FRONT
2) BACK
6) SEAT CUSHION
TILT SWITCH
0) OFF
1) UP
2) DOWN
7) SEAT
POSITION
SWITCH
0) OFF
1) FRONT
2) BACK
2121212121212
12 1
53 7
M53
DRIVER’S SEAT-
BACK RECLINER
MOTOR
6
1
1.5 GN/VI
2 X729
1.5 SW/VI
X6031210783412
M52
DRIVER’S SEAT
HEIGHT MOTOR 1 1.5 BL/GR
2 X728
1.5 VI/GR
M51
DRIVER’S SEAT
MOVEMENT
MOTOR 1 1 GN/GE
2 X726
1 SW/GE
M50
DRIVER’S SEAT
CUSHION TILT
MOTOR 2 1 VI/RT
1 X7271 BL/RT
X13006
GROUND
DISTRIBUTION
0670.4
6
GN SW BL VI GN SW VI BL00 00 00 0 0





 
PASSENGER’S SEAT








POWER SEATS
P90
FRONT POWER
DISTRIBUTION BOX F5
30A
X10015
10
5 X604
FUSE DETAILS
0670.3
S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
3) SEAT HEIGHT
SWITCH
0) OFF
1) UP
2) DOWN
5) SEATBACK
SWITCH
0) OFF
1) FRONT
2) BACK
6) SEAT CUSHION
TILT SWITCH
0) OFF
1) UP
2) DOWN
7) SEAT
POSITION
SWITCH
0) OFF
1) FRONT
2) BACK M61
PASSENGER’S
SEAT CUSHION
TILT MOTOR
6
1
1 BL/RT
2 X735
1 VI/RT
X60412438712 10
M60
PASSENGER’S
SEAT MOVEMENT
MOTOR 2 1 SW/GE
1 X734
1 GN/GE
M59
PASSENGER’S
SEAT HEIGHT
MOTOR 1 1.5 BL/GR
2 X737
1.5 VI/GR
M58
PASSENGER’S
SEATBACK RECLIN-
ER MOTOR 1 1.5 GN/VI
2 X7361.5 SW/VI
GROUND
DISTRIBUTION
0670.4
X495
VI BL GN SW VI BL SW GN 21
2
1212
1212
1212
1
53 7
6 00 00 00 0 0

01
0 2
10 Test
9
8
7
6154
14
13
12
11
3
2
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4 X13173GROUND
DISTRIBUTION
0670.4
1.5 RT/GE
4
X63
.5 RT/GE









5203.0 HEATED SEATS
X100176P90
FRONT POWER
DISTRIBUTION BOX F23
5A
LIGHT SWITCH
DETAILS
6300.0
X100158F4
15A
86 X63
FUSE DETAILS
0670.3
K9
UNLOADER RELAY,
TERMINAL 15
2 4
6
5X651
231
X651
S53
DRIVER’S SEAT,
SEAT HEATER
SWITCH
0) OFF
1) MINIMUM
2) MAXIMUM
.5 WS/RT .5 WS/GN
.5 RT/GE
X13129
2 2 X732X733
1 X7331 X732
E56
DRIVER’S SEAT-
BACK HEATER E57
DRIVER’S SEAT
HEATER
X13006X494X495
4 6
5X658
2 3 1 X658
S54
PASSENGER’S
SEAT, SEAT
HEATER SWITCH
0) OFF
1) MINIMUM
2) MAXIMUM
.5 WS/GE .5 WS/BL
2 2 X741
X740
1 X7401 X741
E59
PASSENGER’S
SEATBACK HEATER E58
PASSENGER’S
SEAT HEATER
.5 BR .5 RT/GE .5 RT/GE.5 GR/RT .5 GR/RT.5 GR/RT
58g
FUSE DETAILS
0670.3
 

.5 BR .5 BR
.5 BR
X173
GROUND
DISTRIBUTION
0670.4
X494GROUND
DISTRIBUTION
0670.4
01
0 2
10 Test
9
8
7
6154
14
13
12
11
3
2
8730
86
85
X14121.5 RT/GE