mirror BMW 323i 1998 E36 Electrical Troubleshooting Manual

BMW NA


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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318is, 323i, 328i, M3,
INCL. CONVERTIBLE)
SCHEMATICS MODEL YEAR 1998

0100.0
INDEX
0110.0INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART
0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS

0670.4
GROUND DISTRIBUTION
0670.5DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM

1240.0
START

2460.2
ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)



2460.4


ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)

5116.0
POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH)
5126.0
ZKE CENTRAL LOCKING (ZV)
5133.1
POWER WINDOWS (FH)
5200.0
POWER SEATS

5203.0
HEATED SEATS




5410.1



POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP


6100.0


CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN




6135.0



DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)


6169.0


WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER

6213.1
ANALOG CLOCK

6213.2
MULTI–FUNCTION CLOCK

6214.0
ON–BOARD DISPLAY




INDEX








LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 6581.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6581.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6581.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT SWITCH, S61y 6320.0-01. . .
LUGGAGE COMPARTMENT LIGHT, E32 6320.0-01. . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT, LEFT, E101 6320.0-01. . . . . .
LUGGAGE COMPARTMENT LIGHT, RIGHT, E102 6320.0-01. . . . .
LUGGAGE COMPARTMENT LOCK MOTOR, M17 5126.0-01. . . . .
MAKE–UP MIRROR LIGHT, DRIVER’S, E35 6330.3-03. . . . . . . . . .
MAKE–UP MIRROR LIGHT, PASSENGER’S, E36 6330.3-03. . . . .
MAKE–UP MIRROR SWITCH, DRIVER’S, S77 6330.3-03. . . . . . . .
MAKE–UP MIRROR SWITCH, PASSENGER’S, S78 6330.3-03. . .
MID–HIGH RANGE SPEAKER, LEFT, H42 6510.1-01. . . . . . . . . . . .
MID–HIGH RANGE SPEAKER, RIGHT, H43 6510.1-02. . . . . . . . . .
MIDRANGE SPEAKER, LEFT FRONT, H55 6510.1-01. . . . . . . . . . .
MIDRANGE SPEAKER, RIGHT FRONT, H54 6510.1-02. . . . . . . . . . MIRROR CONTROL SWITCH, S17 5116.0-00. . . . . . . . . . . . . . . . . .
MIRROR, DRIVER’S SIDE, Y5 5116.0-01. . . . . . . . . . . . . . . . . . . . . . .
MIRROR, PASSENGER’S SIDE, Y6 5116.0-01. . . . . . . . . . . . . . . . . .
MIRROR, PASSENGER’S SIDE, Y6 6412.20-00. . . . . . . . . . . . . . . . .
MULTI–FUNCTION CLOCK 6213.2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MULTI–FUNCTION CLOCK, N10 6213.2. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.7-05. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.7-06. . . . . . . . . . . . . . . . . . . . . . .
OBD II CONNECTOR, D110 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PRESSURE SWITCH, B6231 6211.0-00. . . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE SENSOR,
B6238 6211.0-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD COMPUTER (BC V) 6581.2. . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD COMPUTER TEMPERATURE SENSOR,
B21 6213.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD COMPUTER TEMPERATURE SENSOR,
B21 6581.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD COMPUTER, N4 6581.2-00. . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD DISPLAY 6214.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD DISPLAY, A35 6214.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
OUTSIDE TEMPERATURE SENSOR, B13 6450.7-02. . . . . . . . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B62002 1210.20-04. . . . . .
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B62001 1210.20-04.
OXYGEN SENSOR I
(BEHIND CATALYTIC CONVERTER), B62102 1210.17-04. . . . . .
OXYGEN SENSOR I
(IN FRONT OF CATALYTIC CONVERTER), B62101 1210.17-04.




INDEX








OXYGEN SENSOR II
(BEHIND CATALYTIC CONVERTER), B62202 1210.17-04. . . . . .
OXYGEN SENSOR II
(IN FRONT OF CATALYTIC CONVERTER), B62201 1210.17-04.
PARK BRAKE SWITCH, S31 6211.0-00. . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, LEFT, E15 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, RIGHT, E19 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK VENTILATION RELAY, K450 6412.. . . . . . . . . . . . . . . . . . . . . .
PARK VENTILATION RELAY, K450 6412.10-01. . . . . . . . . . . . . . . . .
PARK VENTILATION WITH HR 6412.10. . . . . . . . . . . . . . . . . . . . . . . .
PARK VENTILATION WITH IHKA E36 6412.20. . . . . . . . . . . . . . . . . .
PARK/TAIL/UNDERHOOD LIGHTS 6314.0. . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION BOX, FRONT, P90 0670.2-00. . . . . . . . . .
POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . .
POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER TILT/SLIDE SUNROOF (SHD) 5410.1. . . . . . . . . . . . . . . . . .
POWER WINDOW SWITCH, DRIVER’S, S126y 5133.1-01. . . . . . .
POWER WINDOW SWITCH, PASSENGER’S,
S127y 5133.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOWS (FH) 5133.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.7. . . . . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
DRIVER’S SIDE, G12 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
PASSENGER’S SIDE, G13 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . RADIO, N9 6510.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/STEREO 6510.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR DOOR (CONSOLE) POWER WINDOW SWITCH,
LH, S128y 5133.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR DOOR (CONSOLE) POWER WINDOW SWITCH,
RH, S129y 5133.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR DOOR POWER WINDOW SWITCH (DOOR), LH,
S41y 5133.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR DOOR POWER WINDOW SWITCH (DOOR), RH,
S42y 5133.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR POWER WINDOW SWITCH, LH, S128z 5133.1-03. . . . . . . .
REAR POWER WINDOW SWITCH, RH, S129z 5133.1-03. . . . . . . .
RECIRCULATION FLAP MOTOR, M40 6450.7-03. . . . . . . . . . . . . . .
RECIRCULATION FLAP MOTOR, REAR, M46 6450.7-03. . . . . . . .
REGULATION FLAP MOTOR, M44 6450.7-03. . . . . . . . . . . . . . . . . .
RELAY MODULE, A5 5133.1-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSING LIGHT SWITCH, S8511 6322.0-00. . . . . . . . . . . . . . . .
ROLLOVER PROTECTION ACTUATOR, LH, Y85 5430.1-03. . . . . .
ROLLOVER PROTECTION ACTUATOR, RH, Y86 5430.1-03. . . . .
ROLLOVER SENSOR, N24 5430.1-03. . . . . . . . . . . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-01. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-02. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-01. . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-02. . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-00. . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-01.




0670.1 FUSE CHART




FUSES 1 TO 29
 $%%
%%&



FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1230.0
1240.0
3234.0
3450.0
3450.1
5116.0
 
30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS SLIP CONTROL (ABS) 2460.4
 ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2
ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5A 30A 15A 10A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
30A
 

 
 

1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
5126.0
ZKE CENTRAL LOCKING (ZV)
5430.1
6100.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV) 5133.1
5200.0
5203.0
5410.1

POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)



 
6133.0HORN
6135.0DRIVE–AWAY PROTECTION (EWS II) 

5120.0ZKE DOOR LOCK HEATING (TSH)

1210.20
1230.0
1240.0
3234.0
3450.0
3450.1
5116.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS SLIP CONTROL (ABS) 2460.4ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)




FUSE CHART




FUSES 30 TO 50
 $%%
%%&


FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A

30A10A

40        38 37 36 35
5A

7.5A


15A

 
1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)

5430.1
6100.0
6133.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV)
HORN 5133.1
5200.0
5203.0
5410.1POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD) 5126.0ZKE CENTRAL LOCKING (ZV)


 



40A

 

20A


5A

 

 
6135.0DRIVE–AWAY PROTECTION (EWS II)
5120.0ZKE DOOR LOCK HEATING (TSH)

FUSES 24 AND 25
 $%%




%%&


FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F25
5A





X6252
S17
MIRROR CONTROL
SWITCH
5116.0F24
10A
X503S8
LIGHT SWITCH
6300.0
6312.0
6350.0
X1320
12
X25718
.75 GN/SW
.75 GN/SW .75 GN/SW
8X1001710
.35 GN/RT
X10262
K46z
DAY LIGHT RELAY
MODULE
6312.0 5
.35 GN/RT X11264.35 GN/RT .75 GN/SW
.75 GN/SW
X130446
5430.1N24
ROLLOVER
SENSOR
.35 GN/SW
X11481
X1396
X10020
.75 GN/SW
S198
JET HEATER
THERMOSWITCH
6169.0
CDN

FUSE 43
 $%%FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX





X3813
E35
DRIVER’S
MAKE–UP MIRROR
LIGHT 6330.3X3821
E36
PASSENGER’S
MAKE–UP MIRROR
LIGHTX3361
E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY 6330.3F43
5A
26
6330.3
X1321X10018
.5 VI/WS .5 VI/WS.5 VI/WS.5 VI/WS X1235
.75 VI/WS
.5 VI/WS




%%&

X4005
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE)
6575.2
X130252 .75 VI/WS
X101824
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
6100.0
X10191
.75 VI/WS .75 VI/WS
X131596
A96
CONVERTIBLE TOP
CONTROL MODULE
5430.1 .5 VI/WSX102673
S303y
TOP HIFI SWITCH
6510.1 .35 VI/WS
X133055 .5 VI/WS
TELEPHONE
CONNECTOR
CENTER CONSOLE
TELEPHONE
CONNECTOR
LUGGAGE
COMPARTMENT
X47701
E39
LEFT REAR
INTERIOR LIGHT
.5 VI/WS
X4771
E40
RIGHT REAR
INTERIOR LIGHT EXCEPT
CONVERTIBLEX1780
6
K128
SPATIAL SOUND
RELAY
.35 VI/WS
6424.0

GROUND DISTRIBUTION
GROUND X495
 $%%




%%&


.5 BR E48
DOOR LOCK
HEATER S17
MIRROR CONTROL
SWITCH
X7521S48
DRIVER’S DOOR
HANDLE SWITCH
M21
DRIVER’S WINDOW
MOTOR
X6251
X749
3 Y5
DRIVER’S SIDE
MIRROR
X7511


X623
4
X2571 .75 BR .75 BR .5 BR
X849
.5 BR
.75 BR
.75 BR
M23
PASSENGER’S
WINDOW MOTOR
X744
3
Y6
PASSENGER’S
SIDE MIRROR
X624
4
.5 BR
.5 BR
.75 BR
X942
4 BR
S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
X604
6
X279
1
2.5 BR
E58
PASSENGER’S
SEAT HEATER
X740
1
S13
PASSENGER’S
DOOR JAMB
SWITCH
X351
1
E59
PASSENGER’S
SEATBACK HEATER
X741
1
2.5 BREXCEPT
CONVERTIBLE
.5 BR .5 BR.5 BR
X13005

CONVERTIBLE
MECHANICAL
CONVERTIBLE TOP.35 BR
 $%%




%%&



.5 BRX1245
1S77
DRIVER’S
MAKE–UP MIRROR
SWITCH
E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY
.5 BR
X13003
2.5 BRX272
2
E62
RIGHT FRONT
FOOTWELL LIGHT
X745
1
A56
TILT/SLIDE SUN-
ROOF CONTROL
ASSEMBLY
.5 BR
X495
X12461S78
PASSENGER’S
MAKE–UP MIRROR
SWITCH
.75 BR.75 BR
X7481
.5 BR
X3364
4 BR
X102232M43
CONVERTIBLE TOP
STORAGE LID
LOCK MOTOR
1.5 BR
1
.75 BR
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X13252
15
4 BR .75 BR
X2561
.75 BR
X132588A5
RELAY MODULE
2.5 BR
X102252S213
LUGGAGE
COMPARTMENT
LID MICRO SWITCH
.75 BR
WITH ZKE
4 BR
CONVERTIBLE,
TWO–DOOR CONVERTIBLE.35 BRX10267
2S303y
TOP HIFI SWITCH
E61
LEFT FRONT
FOOTWELL LIGHT

OUTSIDE MIRROR
 $%%
 

%%&



FUSE DETAILS
0670.3
P90
FRONT POWER
DISTRIBUTION BOX
S17
MIRROR CONTROL
SWITCH
0) OFF
1) UP
2) LEFT
3) RIGHT
4) DOWN
5) DRIVER’S SIDE
6) PASSENGER’S
SIDE
X6252
.5 BL/GN
5116.0-01
.5 SW/WS.5 BL/WS.5 BL/SW
14X6253 65
X10017

5116.0 POWER MIRRORS
F2410A

8
230
56
0
1414 1423000
X495
GROUND
DISTRIBUTION
0670.4
5116.0-02
WITH SPLICE
WITHOUT SPLICE