roof BMW 323i 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY




INDEX








LUGGAGE COMPARTMENT LIGHT SWITCH, S61y 6320.0-01. . .
LUGGAGE COMPARTMENT LIGHT, E32 6320.0-01. . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT, LEFT, E101 6320.0-01. . . . . .
LUGGAGE COMPARTMENT LIGHT, RIGHT, E102 6320.0-01. . . . .
LUGGAGE COMPARTMENT LOCK MOTOR, M17 5126.0-01. . . . .
MAKE–UP MIRROR LIGHT, DRIVER’S, E35 6330.3. . . . . . . . . . . . .
MAKE–UP MIRROR LIGHT, PASSENGER’S, E36 6330.3. . . . . . . .
MAKE–UP MIRROR SWITCH, DRIVER’S, S77 6330.3. . . . . . . . . . .
MAKE–UP MIRROR SWITCH, PASSENGER’S, S78 6330.3. . . . . .
MID–HIGH RANGE SPEAKER, LEFT, H42 6510.1-01. . . . . . . . . . . .
MID–HIGH RANGE SPEAKER, RIGHT, H43 6510.1-02. . . . . . . . . .
MIDRANGE SPEAKER, LEFT FRONT, H55 6510.1-01. . . . . . . . . . .
MIDRANGE SPEAKER, RIGHT FRONT, H54 6510.1-02. . . . . . . . . .
MIRROR CONTROL SWITCH, S17 5116.0-00. . . . . . . . . . . . . . . . . .
MIRROR, DRIVER’S SIDE, Y5 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . .
MIRROR, PASSENGER’S SIDE, Y6 5116.0. . . . . . . . . . . . . . . . . . . . .
MULTI–FUNCTION CLOCK 6213.2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MULTI–FUNCTION CLOCK, N10 6213.2. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.7-05. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.7-06. . . . . . . . . . . . . . . . . . . . . . .
OBD II CONNECTOR, D110 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PRESSURE SWITCH, B6231 6211.0-00. . . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE SENSOR, B6238 6211.0-04. . . . . . . . . . . . . . .
ON–BOARD COMPUTER (BC V) 6581.2. . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD COMPUTER TEMPERATURE SENSOR,
B21 6581.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD COMPUTER, N4 6581.2. . . . . . . . . . . . . . . . . . . . . . . . . .
ON–BOARD DISPLAY 6214.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ON–BOARD DISPLAY, A35 6214.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
OUTSIDE TEMPERATURE SENSOR,
B13 6450.7-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B62002 1210.20-04. . . . . .
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B62001 1210.20-04.
OXYGEN SENSOR I
(BEHIND CATALYTIC CONVERTER), B62102 1210.17-04. . . . . .
OXYGEN SENSOR I
(IN FRONT OF CATALYTIC CONVERTER), B62101 1210.17-04.
OXYGEN SENSOR II
(BEHIND CATALYTIC CONVERTER), B62202 1210.17-04. . . . . .
OXYGEN SENSOR II
(IN FRONT OF CATALYTIC CONVERTER), B62201 1210.17-04.
PARK BRAKE SWITCH, S31 6211.0-00. . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, LEFT, E15 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, RIGHT, E19 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK VENTILATION RELAY, K450 6412.. . . . . . . . . . . . . . . . . . . . . .
PARK VENTILATION RELAY, K450 6412.10-01. . . . . . . . . . . . . . . . .
PARK VENTILATION WITH HR 6412.10. . . . . . . . . . . . . . . . . . . . . . . .
PARK VENTILATION WITH IHKA E36 6412.20. . . . . . . . . . . . . . . . . .
PARK/TAIL LIGHTS 6314.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION BOX, FRONT, P90 0670.2. . . . . . . . . . . . .
POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . .
POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER TILT/SLIDE SUNROOF (SHD) 5410.1. . . . . . . . . . . . . . . . . .




INDEX









SLIP CONTROL (ABS/ASC) 3450.1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLIP CONTROL MODULE (ABS/ASC), A52 3450.1. . . . . . . . . . . . . .
SOLENOID VALVE (”RUNNING LOSSES”), Y6550 1210.17-05. . . .
SPATIAL SOUND RELAY, K128 6510.1-05. . . . . . . . . . . . . . . . . . . . . .
SPEAKER, LEFT REAR, H46 6510.0-00. . . . . . . . . . . . . . . . . . . . . . .
SPEAKER, LEFT REAR, H46 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . .
SPEAKER, RIGHT REAR, H45 6510.0-00. . . . . . . . . . . . . . . . . . . . . .
SPEAKER, RIGHT REAR, H45 6510.1. . . . . . . . . . . . . . . . . . . . . . . . .
SPEED SENSOR – ABS, LEFT FRONT, B2 3450.1. . . . . . . . . . . . . .
SPEED SENSOR – ABS, LEFT REAR, B4 3450.1. . . . . . . . . . . . . . .
SPEED SENSOR – ABS, RIGHT FRONT, B1 3450.1. . . . . . . . . . . . .
SPEED SENSOR – ABS, RIGHT REAR, B3 3450.1. . . . . . . . . . . . . .
SPLICE LOCATION VIEWS 8000.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
START 1240.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTER IMMOBILIZATION SWITCH, S235 6135.0-00. . . . . . . . . .
STARTER, M6510 1240.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUBWOOFER, H66 6510.1-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM
CONTROL MODULE, A12 3234.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) 3234.0. . . . . .
SUPPRESSION FILTER, C900 6424.0. . . . . . . . . . . . . . . . . . . . . . . . .
SYMBOLS 0140.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAIL LIGHT, LEFT, H25 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAIL LIGHT, LEFT, H37 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAIL LIGHT, RIGHT, H30 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAIL LIGHT, RIGHT, H39 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TELEPHONE CONNECTOR 6561.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
TEMPERATURE SWITCH, S36 6450.7-05. . . . . . . . . . . . . . . . . . . . . . THERMOSTAT, A32y 6410.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THROTTLE POSITION SENSOR (ASC), R6255z 3450.1-05. . . . . .
THROTTLE POSITION SENSOR, R6252 1210.. . . . . . . . . . . . . . . . .
TILT/SLIDE SUNROOF CONTROL ASSEMBLY, A56 5410.1-00. . .
TILT/SLIDE SUNROOF SWITCH (SHD), S38 5410.1-00. . . . . . . . . .
TOP HIFI SWITCH, S303y 6510.1-04. . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION CONTROL MODULE (EGS), A7000 2460.4-00. .
TRANSMISSION CONTROL MODULE (EGS), A8500 2460.2-00. .
TRANSMISSION POSITION INDICATOR LIGHT, E82 6300.0-01. .
TRANSMISSION VALVE UNIT, Y8505 2460.2-01. . . . . . . . . . . . . . . .
TRANSMISSION VALVE UNIT, Y8505y 2460.2-07. . . . . . . . . . . . . . .
TRANSMISSION VALVE UNIT, Y8505y 2460.4-01. . . . . . . . . . . . . . .
TRANSMITTER MODULE (EWS II), A835 6135.0-01. . . . . . . . . . . . .
TURN LIGHT, LEFT FRONT, H7 6313.0-02. . . . . . . . . . . . . . . . . . . . .
TURN LIGHT, LEFT REAR, H6 6313.0-02. . . . . . . . . . . . . . . . . . . . . .
TURN LIGHT, RIGHT FRONT, H4 6313.0-02. . . . . . . . . . . . . . . . . . . .
TURN LIGHT, RIGHT REAR, H5 6313.0-02. . . . . . . . . . . . . . . . . . . . .
TURN/HAZARD LIGHTS 6313.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNCOUPLING DIODE, V6 6412.20-00. . . . . . . . . . . . . . . . . . . . . . . . .
UNLOADER RELAY, TERMINAL 15, K6326 1210.. . . . . . . . . . . . . . .
UNLOADER RELAY, TERMINAL 15, K9 5203.0-00. . . . . . . . . . . . . .
VARIABLE CAMSHAFT CONTROL VALVE 1, Y6275 1210.17-05. .
VEHICLE SPEED SENSOR, B10 6211.0-04. . . . . . . . . . . . . . . . . . . .
WASHER FLUID LEVEL SWITCH, S64 6581.2-02. . . . . . . . . . . . . . .
WASHER JET HEATER, LEFT, E51 6169.0-00. . . . . . . . . . . . . . . . . .
WASHER JET HEATER, RIGHT, E52 6169.0-00. . . . . . . . . . . . . . . . .
WASHER PUMP, M4 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER VALVE ASSEMBLY, Y4 6410.5-00. . . . . . . . . . . . . . . . . . . . . .




0670.1 FUSE CHART




FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1230.0
1240.0
3234.0
3450.1
5116.0



30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4


ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)

5A 30A 15A 10A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
30A









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
5126.0

ZKE CENTRAL LOCKING (ZV)

5430.1
6100.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV) 5133.1
5200.0
5203.0
5410.1


POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)













6133.0HORN

6135.0DRIVE–AWAY PROTECTION (EWS II)




5120.0
ZKE DOOR LOCK HEATING (TSH)

6160.1WIPER/WASHER MODULE (WWM)

1210.20
1230.0
1240.0
3234.0
3450.1
5116.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)




FUSE CHART




FUSES 30 TO 50




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A10A

40        38 37 36 35
5A



7.5A


15A



1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)


5430.1
6100.0
6133.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV)
HORN 5133.1
5200.0
5203.0
5410.1POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD) 5126.0ZKE CENTRAL LOCKING (ZV)














40A






20A


5A










6135.0DRIVE–AWAY PROTECTION (EWS II)



5120.0ZKE DOOR LOCK HEATING (TSH)
6160.1WIPER/WASHER MODULE (WWM)




FUSES 1, 2, 3, 4, AND 5









0670.3 FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F1
30A
A51
WIPER/WASHER
MODULE 14 X285
15
1 X272
2
F25A
4F330A
6
K9
UNLOADER RELAY,
TERMINAL 15 6 X63
F415A
8F530A
22 X14
2 X279
10 X10015
5 X604A56
TILT/SLIDE SUN-
ROOF CONTROL
ASSEMBLYS56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH 2.5 RT/VI
2.5 RT/VI2.5 RT/BR/GE 1.5 RT/VI 2.5 RT/SW
2.5 RT/SW
2.5 RT/SW/GE
5410.16160.1 5203.0 5200.0
2 X14
Y199
CARBON
CANISTER VALVE 1 RT/WS/GE
1210.20
1 RT/WS/GE
2 X13170
318i
6167.1

CONVERTIBLE
MECHANICAL
CONVERTIBLE TOP.35 BR









.5 BRX1245
1S77
DRIVER’S MAKE–
UP MIRROR
SWITCH
E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY
.5 BR
X13003
2.5 BRX272
2E62
RIGHT FRONT
FOOTWELL LIGHT
X745
1
A56
TILT/SLIDE SUN-
ROOF CONTROL
ASSEMBLY
.5 BR
X495
X12461S78
PASSENGER’S
MAKE–UP MIRROR
SWITCH
.75 BR.75 BR
X7481
.5 BR
X3364
4 BR
X102232M43
CONVERTIBLE TOP
STORAGE LID
LOCK MOTOR
1.5 BR
1
.75 BR
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X13252
15
4 BR .75 BR
X2561
.75 BR
X132588A5
RELAY MODULE
2.5 BR
X102252S213
LUGGAGE
COMPARTMENT
LID MICRO SWITCH
.75 BR
WITH ZKE
4 BRCONVERTIBLE.35 BRX10267
2S303y
TOP HIFI SWITCH
E61
LEFT FRONT
FOOTWELL LIGHT

X2721

5410.1 POWER TILT/SLIDE SUNROOF (SHD)






P90
FRONT POWER
DISTRIBUTION BOX


2
F130A
GROUND
DISTRIBUTION
0670.4 1 X272
A56
TILT/SLIDE SUN-
ROOF CONTROL
ASSEMBLY
2 X10015
3
.35 SW/RTX13176
FUSE DETAILS
0670.3
X495
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
1918X13254
.35 SW/GN 6 X13176
54
S38
TILT/SLIDE SUNROOF SWITCH
(SHD)
0) OFF
1) OPEN SLIDING SUNROOF/
LOWER TILT SUNROOF
2) CLOSE SLIDING SUNROOF/
RAISE TILT SUNROOF
3) CLOSE
X643421
X6433
LIGHT SWITCH
DETAILS
6300.0
31 FA/M FZ/A
FSHD KS 31 30
FSHD KS .5 BR .5 SW/GE .5 WS/GE
.5 GR/RT
0 32
1

A =
B =
C
=
D
=
E
=
15 5
 




P90
FRONT POWER
DISTRIBUTION BOXF3525A
B
X10182
11
LIGHT SWITCH
DETAILS
6300.0
C41 26
2
A
9
11101
N17
CRASH CONTROL
MODULE 6350.0-01
E
S61y
LUGGAGE
COMPARTMENT
LIGHT SWITCH E101
LEFT LUGGAGE
COMPARTMENT LIGHT 6320.0-01
6320.0-01
14
M12
DRIVER’S DOOR
LOCK MOTOR
K117
LUGGAGE
COMPARTMENT
LID RELAY
S214
CONVERTIBLE TOP
STORAGE LID MI-
CRO SWITCH
5126.0-00
M13
PASSENGER’S
DOOR LOCK
MOTOR 5126.0-00
229B1
M16
GAS FILLER LOCK
MOTOR
5126.0-02
5126.0-01
3 D16 C
M107
GLOVE BOX LOCK
MOTOR 5126.0-00
5126.0-00
15 B5A
X13252
X13253
X13254
X13255
RXD
TXDA104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
CONVERTIBLE
CONVERTIBLE
15
M17
LUGGAGE
COMPARTMENT
LOCK MOTOR 5126.0-01
A836
ELECTRONIC
IMMOBILIZER
CONTROL
MODULE (EWS II) 5126.0-03 A
S302
CENTRAL LOCKING
SWITCH
F75A
A96
CONVERTIBLE TOP
CONTROL MODULE 5430.1-00
CONVERTIBLE
CONVERTIBLE COUPE
4
CONVERTIBLE COUPE
18
A96
CONVERTIBLE TOP
CONTROL MODULEA56
TILT/SLIDE SUN-
ROOF CONTROL
ASSEMBLY
19 C
P90
FRONT POWER
DISTRIBUTION BOX
5126.0-02 5126.0-02
S47
DRIVER’S DOOR
LOCK SWITCH5126.0-02
S49
PASSENGER’S
DOOR LOCK
SWITCH
13 C
5430.1-005430.1-00
AUTOMATIC
CONVERTIBLE TOPPOWER TILT/SLIDE
SUNROOF
19 D
14 DC
E102
RIGHT LUGGAGE
COMPARTMENT
LIGHT CONVERTIBLE
CONVERTIBLE
11B
CONVERTIBLE
6330.3-01 6330.3-00
E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY
6330.3-01 6330.3-00
E61
LEFT FRONT
FOOTWELL LIGHT
E62
RIGHT FRONT
FOOTWELL LIGHT
E39
LEFT REAR
INTERIOR LIGHT
E40
RIGHT REAR
INTERIOR LIGHTE61
LEFT FRONT
FOOTWELL LIGHT
E62
RIGHT FRONT
FOOTWELL LIGHT
E39
LEFT REAR
INTERIOR LIGHT
E40
RIGHT REAR
INTERIOR LIGHTE100
HARD TOP
CONNECTOR 2E42
GLOVE BOX LIGHT E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY 6330.3-02
6330.3-01 6330.3-006330.3-02
6330.3-03 6330.3-036330.3-02
F435A
4
6100.0 CENTRAL BODY ELECTRONICS (ZKE IV)








Pin Assignments


E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
11
Not used
12Not used
13Not used
14ELuggage compartment lid signalLuggage compartment lid switch
15AData signalRelay module
16AData signalRelay module
17AData signalRelay module
18AComfort closingTilt/slide sunroof control unit
19AComfort relayTilt/slide sunroof control unit
20Not used
21Not used
22Not used
23Not used
24Not used
25Not used
26Not used
X13255
Pin Type Description/Function Connection
1
AData signalRelay module
2EOPEN signalPower window switch left rear
3EOPEN signalPower window switch right rear
4EConvertible: OPEN signalMain power window switch
5EConvertible: Data signalConvertible top control module
6Not used
7AData signalRelay module
8ECLOSE signalPower window switch left rear
9ECLOSE signalPower window switch right rear
10EConvertible: CLOSE signalMain power window switch
11EConvertible: Data signalConvertible top control module
12Not used