central door BMW 325i 1994 E36 Workshop Manual

Page 3 of 759


General
Data
and



010
FundamentalsfortheDo-lt-YourselfOwner

Maintenance



020
Maintenance
Program

Engine

Transmission

Suspension,

Steering
and

Brakes

4
Body

100
Engine-General

110



Engine
Removal
and
Installation
113



Cylinder
Head
Removal
and
Installation
116



Cylinder
Head
and
Valvetrain
117



Camshaft
Timing
Chain

119



Lubrication
System

200
Transmission-General
210
Clutch
230
Manual
Transmission

510



Exterior
Trim,
Bumpers



520



Seats

Bo
y
Equipment



512
DoorWTdws



540



nr
t

513



InteriorTrim



541



Convertible
Top

515



Central
Locking
and
Anti-Theft

600



Electrical
System-General



620



Instruments

Electrical
S



stem
610
Electrical
Component
Locations



630
Exterior
Lighting

611



Wipers
and
Washers



640



Heating
and
Air
Conditioning

6



612



Switches
and
Electrical
Accessories



650



Radio

Equipment
and



720
SeatBelts

Accessories



721
Airbag
System
(SRS)

Electrical
Wiring

Diagrams

Foreword
.
...
.
.
.
..................
.
.
.
.....
.
............
.
...
.
.
.
.
.
................
.
.
.
.....
.
......
.
................
.
.
.
.....
v

Warnings
and
Cautions
.....
.
...
.
.
.
.
.
..........
.
...
.
.
.
.
.
......
.
.........
.
.
.
...
.
.
.
......
.
.
.
.
.
............
.
.
.
.
.
.
.vii

Index
..............
.
.
.
.....
.
............
.
...
.
.
.
.
.
........
.
...
.
.
.
.
.
.......
.
......
.
...
.
.
.
.
.
.
.
........
.
.
.
..
back
of
book

300



Suspension,
Steering
and



330



RearSuspension

Brakes-General



331



Final
Drive

310



Front
Suspension



340



Brakes

320



Steering
and
Wheel
Alignment

400
Body-General



411
Doors

410



Fenders,
Engine
Hood



412



Trunk
Lid

120



Ignition
System
121



Battery,Starter,
Alternator
130



Fue¡
Injection
160



Fuel
Tank
and
Fuel
Pump
170



Radiator
and
Cooling
System180



Exhaust
System

240



Automatic
Transmission
250



Gearshift
Linkage

260
Driveshaft

Page 307 of 759


Ambient
temperaturelclock

MÍM
Aa
.Mi}rm
-Mil"
IMua~naa~u~itacar
"
za
.~

Central
Body
Electronics

0013028

Fig
.
4
.



Different
versionsof
Multi-information
Display(MID)
installed
in
E36
cars
.

The
E36
cars
are
equipped
with
a
sophisticated
centralized

body
electric/electronics
plan
.
The
system
is
self-diagnostic

and
incorporates
many
functions
into
a
single
control
module
.

The
consolidation
of
several
systems
into
a
single
control

module
minimizes
power
requirements
and
the
incorporation

of
the
diagnostic
link
results
in
more
efficient
and
accurate

troubleshooting
.

Self-diagnostic
codes
are
accessible
electronically
through

the
data-link
connector
in
the
engine
compartment
.
See610

Electrical
Component
Locations
.

BODY-GENERAL
400-
5

Two
versions
of
central
body
electronics
are
used
depend-

ing
on
model
year
.

1992
and
1993
models
are
equipped
with
a
central
locking

module
(ZVM)
which
incorporates
control
of
the
following
sys-

tems
:

"Interiorlighting
"
Central
locking
with
double
lock
feature

"
Output
relays
for
powerwindows
and
sunroof

"
Electronic
power
protection

E36
cars
since
the
1994
model
year
are
equipped
with
ZKE

IV
.
This
is
an
electronic
comfort
and
convenience
system
that

includes
the
following
additional
features
:

"
One
touch
up/down
power
window
operation

"
Power
window
and
sunroof
closure
from
driver
or
pas-

sengerdoor
lock

"
Vehicle
locking
or
unlocking
from
the
trunk
lock
.

Other
features
of
the
system
are
discussed
in
515
Central

Locking
and
Anti-Theft
.

Electronic
Immobilization
System

Beginning
in
model
year
1994,
all
E36
vehicles
incorporate

adriveaway
protection
system
regardless
of
whether
the
vehi-

cle
is
equipped
with
a
BMW
Alarm
System
or
an
On-Board

computer
.
Two
types
of
factory
systems
were
installed,
de-
pending
on
vehicle
production
date
.

On
the
early
system
(model
year
1994
up
to
January
1995),

the
ignition
and
fuel
injection
functions
are
disabled
whenever

the
vehicle
is
locked
in
the
double
lock
mode
.
This
is
referred

lo
as
EWS
or
EWS
I
.

Beginning
in
January
1995,
the
driveaway
protection
sys-

tem
was
upgraded
to
a
more
sophisticated
system,
called

EWS
II
.
This
system
uses
a
wireless
communication
link
be-

tween
a
transponder
chip
in
the
ignition
keyand
the
ring
an-

tenna
surrounding
the
ignition
switch
.
The
EWS
II
control

module
blocksthe
starting
of
the
vehicle
unlessthe
correct

coded
ignition
key
is
used
.

For
further
information
about
drive
away
protection
sys-

tems,
see
515
Central
Locking
and
Anti-Theft
.

INTERIOR
EQUIPMENT

Page 315 of 759


GENERAL

This
repair
group
covers
front
and
rear
door
repair
informa-
tion,
including
removal
and
installationof
the
interior
doorpan-
els
.

DOORS

WARNING
-

Late
M3
moddis
havealuminum
doors
.
Use
extra
care
in
handling
aluminum
parts
in
order
to
avoid
damage
from
gouging
or
corrosión
.

NOTE-

"
For
information
on
the
power
door
windows
and
door
glass
replacement,
sea512Door
Windows
.

"
Forinformation
on
the
power
door
locking
system,
see
515
Central
Locking
and
Anti-Theft
.

WARNING
-

Some
1997
and
all
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
doors
on
cars
with
front
side-impact
airbags,
always
dis-
connect
the
negative
(-)
battery
terminal
.
See
721
Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.

Front
orrear
door,
removing
and
installing

1
.
If
workingon
front
door
with
side-impact
airbag,
discon-

nect
negative
(-)
battery
cable
.

CAUTION
-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vüi
.

2
.
Unbolt
main
harness
connector
at
door
pillar
and
sep-
arate
connector
.
See
Fig
.
1
.

411
Doors

GENERAL
.............
.
.
.
.
.
.
.
.
.
.
.
.
.
..
411-1



DOOR
PANELS
.
.
.
.
.
.
.
...
.
.
.
.
.
.
.
.
.
...
.
.
411-4

Front
door
trim
panel,
removing
and
installing
.411-4
DOORS
..
.
.
.
.
.
.
.
.
.
...
.
.......
.
....
.
.
.
411-1



Rear
door
trim
panel,
removing
and
installing
.411-5
Front
or
reardoor,
removing
and
installing
..
.
411-1



Rear
side
trim
panel,
removing
and
installing
Door
check,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.......
411-3



(coupemodel)
.
.
.
.
.
.
....
.
.............
411-6

Door
Adjustment
.......
.
.
.
.
.
.
.
.
.
.
.
.....
411-3



Rear
side
trim
panel,
removing
and
installing
(convertible
models)
.
...
.
.
.
.
.
.
.
.
.
.
.
...
.
411-6

DOORS
411-1

Fig
.
1
.



Door
harness
connector
being
removed
fromdoor
pillar
.
Re-
move
mountingscrews
atA,
then
separate
connector
by
pulling
upon
harness
lock(top
arrow)
.

3
.
Withdoor
fully
open,
remove
pin
bolts
from
top
and
bot-
tom
door
hinges
.
See
Fig
.
2
.

0011650

Fig
.
2
.



Door
hinge
pin
bolt
(arrow)
.
Top
hinge
shown
.
Also
remove
pin
bolt
from
lowerhinge
.

DOORS

Page 316 of 759

411-2
DOORS

4
.
Remove
retainer
clip
(early
models
only)
from
doorcheck

pin
onbody
pillar
.
Drive
out
door
check
pin
.
See
Fig
.
3
.



Door
Adjustment

"
Door
gap

to
fender/rear
door
.........
approx
.
5
mm
(0
.189
in)

"
Permíssible
deviation
from
parallel
.
.0
.5
mm
(0
.020
in)

0011651

Fig
.
3
.



Door
check
pin
being
removed
.
Note
retainer
clip
(A)
usedon

early
models
.

5
.
Remove
doorby
lifting
up
off
lowerhinge
halves
.

CAUTION-

Be
careful
not
to
damage
door
or
other
painted
body
surfaces
.
Make
sure
no
load
is
placedon

wiring
harness
.

6
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-

lowing
:

"
Align
doorso
that
panel
gaps
are
equal
on
either
side,

as
described
later
.
If
necessary,
adjust
door
hinges
as

described
later
.

"
Adjust
door
striker
so
that
trailing
edge
of
front
door
is

slightly
higher
(1
mm)
than
leading
edge
of
rear
door
.

See
515
Central
Locking
and
Anti-Theft
.

"
Repair
any
paint
damage
and
paínt
any
exposed
met-

al
.

CAUTION-
.

"In
2-door
models,
removing
and
installing
the
door
may
upset
the
adjustment
and
alignment
of
the
window
.
Window
adjustment,
as
described
in
512DoorWindows,
must
be
carried
out
ater
installation
to
prevent
damaging
the
glass
.

"
If
battery
power
is
lost
or
the
battery
has
been
disconnected,
the
windows
must
be
re-initialized
.
Both
one
touch
upldown
and
pinch-protection
will
be
inactive
until
windows
are
re-initialized
.
See
512
Door
Windows
.

DOOR
CHECK,
REPLACING

Door
check,replacing

WARNING
-

Some
1997
and
all
1998
cars
are
fitted
with
side-im-

pact
airbags
in
the
front
doors
.
When
servicing
doors

on
cars
with
front
side-impact
airbags,
always
dis-

connect
the
negative
(-)
battery
terminal
.
See
721

Al
rbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.

1
.
Closedoor
window
completely
.

2
.
If
working
on
front
door
with
side-impact
airbag,
discon-

nect
negative
(-)
battery
cable
.,

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery

disconnection
cautions
gíven
at
the
front
of
this

manual
on
page
viii
.

3
.
Remove
interior
door
panel
and
vapor
barrier
as
de-

scribed
later
.

4
.
Where
applicable,
remove
side-impact
airbag
from
door
.
See
721
Airbag
System
(SRS)
.

NOTE-

In
some
models
covered
inthis
manual,
ít
is
not
essen-

tial
to
remove
the
side-ímpact
airbag
to
access
internal

door
components
.
However,
the
procedure
is
recom-

mended
for
safety
reasons
.

5
.
Remove
retainer
clip
(early
models
only)
from
door

check
pin
on
body
pillar
.
Drive
out
door
check
pin
.
Refer

to
Fig
.
3
.

6
.
Remove
bolts
and
rubber
cover
fromdoor
check
lock-
plate
ondoor
.

7
.
Remove
door
check
from
inside
door
.

8
.
Installation
is
reverse
of
removal
.

"
Lubricate
door
check
before
installing
.

"
Use
new
mounting
bolts
when
reinstalling
the
side-im-

pact
airbag
to
thedoor(where
applicable)
.

"
If
battery
was
disconnected,
re-initialize
window
regu-

lator
motors
as
described
in
512
Door
Windows
.

Page 349 of 759


515
Central
Locking
and
Anti-Theft

GENERAL
.....
.
.
.
.
.
.
.
..:
.
.
.
......
.
.
.
.
515-1



Luggage
compartment
locking
actuator,
removing
and
installing
.
.
.
.
.
...........
.
515-6

DOOR
HANDLES
AND
LOCKS
.........
515-1



LOCKING
SYSTEM
AND
Front
door
lock,
removing
and
installing
....
.515-1



ELECTRONIC
IMMOBILIZATION
......
.515-7
Front
door
handle,
removing
and
installing
...
515-3

Rear
door
lock,
removing
and
installing
.....
515-4



Central
Locking
System(ZVM)
.
.
.
.
.......
.
515-7

Rear
door
handle,
removing
and
installing
...
515-5



Central
Body
Electronics
(ZKE
IV)
.
.
.......
.515-8

Electronic
Immobilization
System
(EWS)
.
.
.
.
.515-8
Door
striker,
rep
lacing
.
.
.
.
.
.
.
.
.
..........
515-6



EWS
II
control
module,
re
lacin



515-10

LOCKING
ACTUATORS
.
.
.
.
.
.
..........
515-6



Ring
antenna,
replacing
.
.
.
.
.
.
.
.
.
.
...
.
.
.
.
515-10

Door
Locking
Actuator
.
.
.
.
.
.
.
.
..........
515-6



EWS
II
transmitter/receiver
module,

replacing
...........
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
515-11

GENERAL

This
section
covers
repair
information
for
the
central
locking

and
the
anti-theft
systems
.
Keep
in
mind
that
E36
cars
are



CA
UTION-

equipped
with
sophisticated
and
self-diagnostic
electrical
sys-



Prior
to
disconnecting
the
battery,
read
the
battery

tems
.
When
experiencing
malfunctions
relatinglo
the
central



disconnection
cautions
given
at
the
front
of
this

locking
or
the
anti-theft
system,
it
is
recommended
that
the



manual
onpage
vi¡¡
.

systembe
diagnosed
using
the
BMW
service
tester
(DIS)
.

This
advanced
diagnostic
tool
can
usually
pinpoint
electrical



NOTE-
faults
quickly
and
safely
.
Consult
an
authorized
BMW
dealer
.
In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
intemal

NOTE-



door
components
.
However,
the
procedure
is
recom-

Additional
general
electrical
information
can
be
found



mended
for
safely
reasons
.

i
n
610
Electrical
Component
Locations
and
Electri-
cal
Wiring
Diagrams
.



4
.
Disconnect
harnessconnector
from
window
motor
to

DOOR
HANDLES
AND
LOCKS

Front
door
lock,
removing
and
installing

1
.
Remove
front
door
panel
and
vapor
barrier
asde-

scribed
in
411
Doors
.

WARNING
-

Some
1997
and
all
1998
cars
are
fitted
with
side-im-

pact
airbags
in
the
front
doors
.
When
servicing
the
door
locks
on
cars
with
front
side-impact
airbags,
al-
ways
disconnect
the
negative
(-)
battery
terminal
.
See721
Airbag
System
(SRS)
forcautions
andpro-
cedures
relating
to
the
airbag
system
.

2
.
Raise
door
window
completely

CENTRAL
LOCKING
AND
ANTI-THEFT



515-1

3
.
On
cars
with
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery,
then
remove
airbag
module
.

prevent
accidental
operation
.

5
.
On
4-door
cars
:
Peel
back
rubber
window
guide
from

reas
guide
rail
:
Remove
guide
rail
mounting
boltat
bot-

tom
.
Unclip
any
wiring
from
guide
rail
and
pull
guide
rail

downward
and
remove
from
door
.
See
Fig
.
1
.

NOTE
-

The
top
of
the
guide
rail
is
"hooked"
to
the
doorsheet
metal
.

6
.
Remove
inside
door
handle
retaining
screw
.
Discon-

nect
inside
handle
from
linkage
and
remove
.
See
Fig
.

2
.

7
.
Cut
wire
ties
and
remove
door
lock
electrical
harness
con-

nector
.
Remove
door
lock
mounting
screws
.
See
Fig
.
3
.

8
.
Working
inside
door,
disconnect
outside
door
handle

and
lockcylinder
linkage
from
door
lock
.
Remove
lock

from
inside
door
.
See
Fig
.
4
.

DOOR
HANDLES
AND
LOCKS

Page 350 of 759


515-2



CENTRAL
LOCKING
AND
ANTI-THEFT

0013117

Fig
.
1
.



4-door
cars
:
Remove
lower
retaining
boltat
base
of
window
rear
guide
rail
and
pivot
rail
out
of
door
.

Fig
.
3
.



Front
door
lock
mounting
screws
(arrows)
.

uu11686
0012685

Fig
.
4
.



Pry
out
locklinkage
(A)
from
plastic
retainer
.
Lift
door
lock
mechanism
slightly
to
Rmove
latching
pin
from
lock
gate
(B)
.
Door
lock
mechanism
shown
removed
from
door
.
0013073
Fig
.
2
.



Inside
door
handle
retaining
screw
(A)
Unhook
linkage
from
handle
at
B
.



9
.
Installation
is
reverse
of
removal,
noting
the
following
:

DOOR
HANDLES
AND
LOCKS

"
Install
lock
mounting
bolts
with
Loctite
0
270
or
equiva-
lent
thread-locker
.
"
Reconnect
power
window
motor
harness
connector
.
"
Usenew
mounting
bolts
when
reinstalling
the
side-ím-
pact
airbag
to
the
door
(where
applicable)
.
"
Secure
wire
harnesses
with
wire
ties
.
"
Check
function
of
door
lock
and
window
mechanism

before
reinstalling
inner
door
panel
.

Tightening
Torques

"
Door
lock
to
door
......
.
..........
9
Nm
(80
in-lb)

"
Window
guide
to
door
........
.
...
10
Nm
(89
in-lb)

Page 351 of 759


Front
door
handle,
removing
and
installing

1
.
Closedoor
window
completely
.

2
.
Remove
front
door
panel
and
vapor
barrier
asde-
scribed
in
411
Doors
.

WARNING
-

Some
1997
and
al]
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
door
handles
on
cars
with
front
side-impact
airbags,
always
disconnect
the
negative
(-)
battery
terminal
.
See
721
Airbag
System
(SRS)
for
cautions
and
pro-
cedures
relatíng
to
the
airbag
system
.

3
.
On
carswíth
side-impact
airbags,
disconnect
negative

(-)
cable
from
battery,
then
remove
airbag
module
.

CAUTION-

Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
thís
manual
onpage
vi¡¡
.

NOTE-

In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
internal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.

4
.
Remove
door
lock
as
described
earlier
.

5
.
Remove
window
as
described
in
512
Door
Windows
.

CA
UTION-

On
models
with
side-impact
airbags,
removinglin-
stalling
the
front
window
requires
that
the
battery
cable
bereconnected
wíth
the
side-impact
airbag
disconnected
.
This
will
seta
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memo-
ry
is
cleared
usíng
special
SRS
test
equipment
.

6
.
Pry
out
access
plug
in
end
of
door
.
Use
screwdriver
through
access
hole
to
slide
exteriortrim
locking
plate
into
released
position
.
See
Fig
.
5
.
Remove
doorhandle
exterior
trim
piece
.

7
.
Working
inside
door,
remove
locking
clip
for
doorhan-

dle
retaining
pin
and
push
pin
out
.

8
.
Working
inside
door,
disconnect
electrical
harness
con-

nector
at
door
handle
.
Twist
plastic
connector
bracket

to
remove
from
door
handle
.

CENTRAL
LOCKING
AND
ANTI-THEFT



515-
3

0011681
Fig
.
5
.



Insert
screwdriver
into
access
hole
and
push
lockingplate
forward
(arrow)
to
release
exterior
handle
trim
.

uu11682

Fig
.
6
.



Door
handle
retaining
pin(A)
and
lock
collar
nut
(B)
.
Door
handle
trim
shown
removed
.

10
.
Remove
door
handle
fromdoor
by
angling
out
of
door
cavity
.
Removed
door
handle
assembly
is
shown
in
Fig
.
7
.

0012684
Fig
.
7
.



Door
handle
harnessconnector
(A)
;
retaining
pin
Iocking
clip
9
.
Working
at
door
exterior,
remove
handle
collar
nut



(B)
;
exterior
trim
Iocking
plate
(C)
.
Handleassembly
shown
re-
while
supporting
handle
.
See
Fig
.
6
.



moved
from
door
.

DOOR
HANDLES
AND
LOCKS

Page 352 of 759


515-4



CENTRAL
LOCKING
AND
ANTI-THEFT

11
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-



4
.
Remove
screws
mounting
bottom
of
window
rear
track

lowing
:



to
door
.
See
Fig
.
9
.

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exteriortrim
piece
and
then
use
a
hooked
tool
to

pull
locking
plate
into
locked
position
.
Make
sure
door

handle
trim
contacts
body
evenly
before
locking
trim

in
place
.

"
Use
new
mounting
bolts
when
reinstalling
the
side-im-

pactairbag
to
the
door(where
applicable)
.
Reset
SRS

warning
light
and
clear
SRS
fault
memory
using
spe-

cial
test
equipment
.
See
721
Airbag
System
(SRS)
.

"
Reconnect
al¡
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
and
reinitialize
windows
.
See
512
Door
Win-

dows
.

Tightening
Torque

"
Collar
nut
to
doorhandle
..........
10
Nm
(89
in-lb)

1.
Remove
rear
door
panel
and
vapor
barrier
as
described

in
411
Doors
.

2
.
Remove
window
from
rear
dooras
described
in
512

Door
Windows
.

3
.
Disconnect
andremove
inside
door
handle
.
See
Fig
.
8
.

0013073

Fig
.
8
.



Inside
door
handle
retaining
screw
(A)
Unhook
linkage
from
handle
at
B
.

DOOR
HANDLES
AND
LOCKS

Fig
.
9
.



Rear
window
track
lower
fasteners
(arrows)
.

Reardoor
lock,
removing
and
installing



5
.
Remove
window
rear
track
top
screw
and
move
track

aside
.
See
Fig
.
10
.

Fig
.
10
.
Rear
window
track
top
screw
(arrow)
.

6
.
Remove
screw
from
lock
button
linkage
rod
retainer
.
Lift

rod
out
of
retaining
clip
.
See
Fig
.
11
.

7
.
Disconnect
door
lock
harnessconnector
.

8
.
Remove
door
lock
screws
.
See
Fig
.
12
.

0013085

9
.
Move
lock
upslightly
to
disengage
from
exterior
handle

linkage
.
Remove
lock
from
inside
door
.

Page 353 of 759


0011688

Fig
.
11
.
Rear
door
lockbutton
linkage
rod
retainer
(A),
rod
retaining
clip
(B),
and
harness
connector
(C)
.

Fig
.
12
.
Rear
door
lock
mounting
screws
(arrows)
.

0011687

10
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-
lowing
:

"
Insta¡¡
lock
mounting
boits
with
Loctite
©
270
or
equiva-

lentthread-locker
.

"
Reconnect
power
window
motorharness
connector

before
installing
door
panel
.

"
Secure
wire
harnesses
with
wire
ties
.

"
Adjust
window
as
described
in
512
Door
Windows
.

Tightening
Torque

"
Door
lock
to
door
.
...
.
..
..........
9
Nm
(80
in-lb)

CENTRAL
LOCKING
AND
ANTI-THEFT



515-5

Rear
door
handie,
removing
and
installing

1
.
Remove
rear
door
panel
and
vapor
barrier
as
described
in
411
Doors
.

2
.
Remove
window
from
rear
door
as
described
in
512

Door
Windows
.

3
.
Remove
door
lock
as
described
earlier
.

4
.
Pry
out
access
plug
in
end
of
door
.
Use
screwdriver
through
access
hole
to
slide
exterior
trim
locking
plate
into
released
position
.
See
Fig
.
13
.
Remove
doorhan-
dle
exterior
trim
piece
.

u
.]lbbl

Fig
.
13
.
Insert
screwdriver
into
access
hole
and
push
locking
plate
forward
(arrow)torelease
exterior
handle
trim
.

5
.
Remove
door
handle
mountingscrews
while
support-

ing
handle
.
See
Fig
.
14
.

Fig
.
14
.
Reardoor
handle
mounting
screws
(arrows)
.

0011684

DOOR
HANDLES
AND
LOCKS

Page 354 of 759


515-6



CENTRAL
LOCKING
AND
ANTI-THEFT

6
.
Remove
door
handle
assembly
from
inside
door
.

7
.
Installation
is
reverse
of
removal
.
Keep
in
mindthe
fol-

lowing
:

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exterior
trim
piece
and
then
use
a
hooked
toolto

pull
locking
plate
into
locked
position
.
Make
sure
door
handle
trim
contacts
body
evenly
before
lockingtrim

in
place
.

"
Reconnect
all
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
windowas
described
in
512
Door
Windows
.

Tightening
Torque

"
Rear
door
handle
mounting
screws
..
10
Nm
(89
in-lb)

NOTE

If
the
striker
backup
plate
fafls
into
the
body
cavlty,
it
can
be
retrieved
after
removing
the
inside
trim
from
the
B-pillar
(door-post
pillar)
.

Tightening
Torque

"
Striker
plate
to
body
pillar
..........
28
Nm
(20
ft-lb)

LOCKING
ACTUATORS

Door
Locking
Actuator

The
front
door
lock
mechanism
and
actuator
are
shown
in
Fig
.
15
.
The
rear
door
lock
and
actuator
are
similar
.
The
lock
must
first
be
removed,
as
described
earlier,
to
replace
the
ac-
tuator
.

if
defective
.

LOCKING
ACTUATORS

Connections
to
door
handle

®
o

_



Attaching
pin
0

O~
Lock
mechanism

0012082

Fig
.
15
.
Front
door
lock
mechanism
and
related
parts
.
Rear
lock
mechanism
is
similar
.

Door
striker,
replacing



Luggage
compartment
locking
actuator,

removing
and
installing
The
door
striker
contains
an
electrical
contact
switch
.
If
the

switch
is
faulty,
the
striker
must
be
replaced
.
To
remove
the



1
.
Raise
trunk
lid
.
Remove
tool
kit
and
trunk
lid
trim
panel
.

striker,
remove
the
mounting
bolts
.
Disconnect
the
harness



See
Fig
.
16
.

connector
from
the
striker
.

0013162

Fig
.
16
.
Trunk
lid
trim
and
tool
kit
retainíng
screws
and
clips
(arrows)
.

2
.
Disconnect
actuating
rod
from
lock
.
See
Fig
.
17
.

3
.
lJnplug
two
wíring
connectors
from
actuator
.
See
Fig
.

18
.

NOTE
-

"
lf
just
one
of
the
centrallocking
drives
does
not
oper-



NOTE-

ate,
the
lockinglinkage
could
be
frozen
orstiff
enough



The
actuator
is
adjustable
.
Matchmark
the
attaching
to
prevent
actuatonof
the
drive
.
Try
remove
the
finte-



screws
before
removal
.

rior
doorpanel
and
lubricating
the
locking
linkage
as
the
first
step
.



4
.
Remove
actuator
attaching
screws
.
Pull
actuator
back-

"
The
actuator
is
not
serviceable
and
mustbe
replaced



wards
from
behind
metal
shield
to
remove
.

5
.
installation
is
reverse
of
removal
.
Align
actuator
screws
with
matchmarks
during
installation
.

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