On-board BMW 328i 1992 E36 User Guide

Page 131 of 759


Camshaft
position
(CMP)
sensor,

replacing
(6-cylinder
engine)

1
.
Remove
plastic
cover
from
above
fuel
injectors
.

2
.
Disconnect
harness
connector
from
VANOS
solenoid

and
unscrew
solenoid
from
VANOS
control
unit
.
Re-



"
Clean
contactsurface
on
engine
block
before
fnstall

move
oil
supply
line
from
VANOS
control
unit
.
See
117



ing
knock
sensors
.

Camshaft
Timing
Chain
.

3
.
Remove
camshaft
position
(CMP)
sensor
from
left
frontof

cylinder
head,
next
to
top
of
oil
filter
housing
.



"
Knock
sensor
to
cylinder
block
....
20
Nm
(15
ft
.
lbs
.)

4
.
Disconnect
CMP
sensor
harnessfrom
under
intake

manifold
.

5
.
Installation
is
reverse
of
removal
.
Use
a
new
O-ring

when
installing
sensor
.
Be
sure
wiring
is
rerouted
in

same
orientation
.

Tightening
Torques

"
CMP
sensor
to
cylinder
head
....
.
.
..
5
Nm
(3
.5
ft-Ib)

"
VANOS
oil
supply
pipe
to

VANOS
control
unit
...........
.
..
32
Nm
(24
ft-Ib)

"
VANOS
solenoid
to
VANOS

control
unit
...
.
.................
30
Nm
(22
ft-Ib)

Knock
sensors,
replacing

Knock
sensors
are
usedon
engines
with
Bosch
DME
M1
.7,

Bosch
DME
M3
.3
.1,
Bosch
DME
M5
.2,
and
Siemens
MS
41
.1

engine
management
systems
.
The
knocksensors
are
bolted
to
the
left
sideof
the
cylinder
block
and
monitor
the
combus-

tion
chamber
for
engine-damaging
knock
.
If
engine
knock
is

detected,
the
ignition
point
is
retarded
accordingly
via
the
en-

gine
control
module
.

CA
UTION-

"
Label
knock
sensorharness
connectors
before

disconnecting
them
.
The
connectors
must
not
be

interchanged
.
Engine
damage
may
result
if
the
sensors
are
monitoring
the
wrong
cytinders
.

"
Note
the
installed
angle
of
the
knock
sensoron
the

block
before
removing
it
.
Reinstall
the
sensor
in

the
same
position
.
Be
sure
to
usea
torque
wrench

when
tightening
the
sensormounting
bola

NOTE
-

"
On
M52
engines,
a
single
harness
connects
the
twosensors
to
the
main
harness
connector
.
The
shorter
cable
lead
fs
for
the
knock
sensor
for
cytinders
4,
5,
and
6
.

Tightening
Torque

IGNITION
SYSTEM



120-
7

0012730

Fig
.
12
.
Knock
sensor
mounting
bolt
on
front
left
side
of
cylinder

block
.

NOTE-

Knock
sensor
function
Is
monitoredby
the
On-Board
Diagnostic
system
.
If
a
knock
sensor
is
detected
to
be
faulty,
an
appropriatediagnostic
trouble
code
(DTC)
may
be
stored
in
memory
.
See
100
Engine-General
for
information
on
retrieving
DTCs
.

On
6-cylinder
engines,
the
knock
sensors
are
accessible
af-
ter
removing
the
intake
manifold
.
On
4-cylinder
engines,
the

upper
section
of
the
intake
manifold
should
be
removed
to
ac-

cess
the
sensors
.
See
Fig
.
12
.
NOTE-

Intakemanifold
removal
and
installation
procedures
are



"
Cylinder
no
.
1is
at
the
front
of
the
engine
.

covered
in
113
Cylinder
HeadRemoval
and
Installation
.

Ignition
Firing
Order

Ignition
Firing
Order

"
4-cylinder
engines
.....
..
...
.
..........
.1-3-4-2

"
6-cylinder
engines
...........
..
.
.
..
..
1-5-3-6-2-4

IGNITION
SYSTEM
SCHEMATICS

Fig
.
13
through
Fig
.
17
show
ignition
system
schematics

usedon
the
enginescoveredby
this
manual
.

IGNITION
SYSTEM
SCHEMATICS

Page 147 of 759


GENERAL
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.
.
.
.........
130-2



Intake
air
temperature
(IAT)
sensor,

Principles
of
Operatinn
.
.
.
.
.
.
.
.
.
.........
130-2



testing
and
replacing
...
.
...
.
.
.
.......
.
130-19

Basic
Engine
Settings
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
:
.
130-3



Throttle
position
sensor
(TPS),

DISA
(Dual
Resonance
Intake
System)
.
.
.
.
.
130-3



testing
and
replacing
...
.
...
.
.
.
.
.
...
.
.
.130-19

On-Board
Diagnostics
(OBD)



Idle
speed
control
valve,
testing
.
.
.
.
.
.
.
.
.
.
130-20

and
Fault
Diagnosis
.
.
....
.
......
.
.
.
...
130-4



Idle
speed
control
valve,
replacing
.
.
.
.
.
.
..
130-21

SecondaryAir
Injection
.
.
.....
.
.........
.
130-5



BOSCH
DME
M5
.2
COMPONENT
Warnings
and
Cautions
.
.
...
.
.
.
.........
.
130-6



REPLACEMENT
.....
.
......
.
....
.
.
.
..
130-21

ELECTRICAL
CHECKSAND



Mass
air
flow
sensor,
replacing
.
.
....
.
....
130-22

COMPONENT
TESTING
.
.
.
.
.
.
.
.
...
.
.
.
.
.
130-7



Engine
coolant
temperature
(ECT)

Main



sensor,
replacing
..
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
130-22
rela
y
testing



130
-7
,...
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.
.
.



Intake
air
temperature
(IAT)
sensor,
Fuel
pump
relay,
testing
.
.
.
.
.
.
.
...
.
.
.
.
.
.
.
130-7



rep
lacin
.
.
.
.
.
.
.
.
.
.
.g



.
.
.
.
.
.
.
...
.
.
.
..
.130-22
Oxygen
sensor,
testing
(Boschsystems
only)
130-8



Throttle
poson
sensor
(TPS)
replacing



13022
,



..
.-

FUEL
DELIVERY
TESTS
...
.
....
.
.
.
...
.
130-9



Idle
speed
control
valve,
replacing
...
.
....
.130-23

Operating
fuel
pump
for
tests
.
.
.......
.
...
130-9



SIEMENS
MS
41
.1
COMPONENT
Relieving
fuel
pressure
and



REPLACEMENT
.
...
.
.
.
.
.
.......
.
....
.130-23
connecting
fuel
pressure
gauge
......
.
..
130-10

Residual
fuel
pressure,
testing
.
.....
.
.
.
.
.
130-10



Mass
air
flow
sensor,
replacing
.
.......
.
.
.130-25

Fuel
pressure
regulator
response



Engine
coolant
temperature
(ECT)

to
engine
load,
testing
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
130-11



sensor,
replacing
.....
.
.
.
.
.
.........
.130-25

Fuel
rail
and
injectors,
checking
...
.
.
.
.
.
.
.
130-11



Intake
air
temperature
(IAT)
sensor,
replacing
.
.
.
.
.
.....
.
.
.
.
.
.
.
.......
.
.
.130-25
Fuel
rail
and
injectors,
replacing



..
.
.
.
.
.
.
.
130-12



Throttleposition
sensor
(TPS),
replacing
.
.
.
130-26
Fuel
PressureRegulator
.........
.
.
.
.
.
.
.
130-13



Idle
s
eed
control
valve,
re
lacin



130-26
Fuel
pressure
regulatorreplacing



p



p



g
.'''...
.
'
,

(fuel
rail
mount)
...
.
.
.
.
.
.............
130-13



ECM
PIN
ASSIGNMENTS
.............
.
.
130-26
Fuel
pressure
regulator,
replacing



Engine
control
module
(ECM),
accessing
...
130-26
(undercar
mount)
.
.
.
.
.
.
.
.
.........
.
.
130-14

BOSCH
DME
M1
.7
COMPONENT

TESTS
AND
REPAIRS
.
.
.
.
.
...
.
.
.
.
.
.
.
.
130-14

Air
flow
sensor,
testing
and
replacing
.
.
.
.
.
.
130-14

Engine
coolant
temperature
(ECT)

sensor,
testing
and
replacing
...
.
.
.
.
.
.
.
.
130-15

Throttle
position
sensor
(TPS),

testing
and
replacing
.
..........
.
.....
130-16

Idle
speed
control
valve,
testing
and
replacing
.
.
.
.
.
............
130-16

BOSCH
DME
M3
.1
AND
M33
.1

COMPONENT
TESTS
AND
REPAIRS
.
.
.
130-17

Mass
Air
Flow
Sensor
.
.
.
.
.
.
.
.
.....
.
.
.
.
.130-17

Mass
air
flow
sensor
(hotwire),testing
and
replacing
.
.
.
.
.
.....
.
.
.
.
.
.
.
130-17

Mass
air
flow
sensor
(hot
film),

testíng
and
replacing
.
.
.
.....
.
.
.
.
.
.
.
.
.
130-18
Engine
coolant
temperature
(ECT)

sensor,
testing
and
replacing
..
.
.
.
.
.
...
.
130-18

130
Fuel
i
n
jection

FUEL
INJECTION



130-1

TABLES
a
.
Engine
Management
System
Variants
.........
.130-2
b
.
Mass
Air
Flow
Sensor
Variants
..
.
..
..........
.130-2
c
.
Fuel
Pressure
Specifications
..
.
.
...
..........
130-11
d
.
Engine
Coolant
Temperature
Sensor
or
Intake
Air
Temperature
Sensor
Test
Values
(DME
1
.7)
...
.
130-15
e
.
ThrottlePosition
Sensor
Tests
(DME
1
.7)
......
.130-16
f
.



Engine
Coolant
Temperature
Sensor
or
Intake
Air

Temperature
Sensor
Test
Values
(DME
3
.1/3
.3
.1)130-19
g
.
Throttle
Position
Sensor
Tests
(DME
3
.1/3.3
.1)
.
.130-20
h
.
ECM
Pin
Assignment-Bosch
DME
M1
.7
....
.
..
.130-28
i.



ECM
Pin
Assignment-Bosch
DME
M3
.1
.......
.130-30
j
.



ECM
Pin
Assignment-Bosch
DME
M3
.3
.1
.....
.130-32
k
.
ECM
Pin
Assignment-Bosch
DME
M5
.2
.......
.
130-34
I.



ECM
Pin
Assignment-Siemens
DME
MS
41
.1
..
.
130-36

Page 150 of 759


130-
4



FUEL
INJECTION

Main
Relay

Fig
.
2
.



DISA
system
components
.
DISA
is
controlled
via
theengine
control
module
(ECM)
.

Fig
.
3
.



DISA
manifold
runners
with
butterfly
valve
closed
for
lowrpm-
high
torque
operation
.

yje
q

GENERAL

high
power
operation
.

0012734

Fig
.
4
.



DISA
manifold
runners
with
butterfly
valve
open
for
high
rpm-

On-Board
Diagnostics
(OBD)

and
Fault
Diagnosis

Poor
driveability
may
have
a
variety
of
causes
.
The
fault

may
He
withthe
ignition
system,
the
fuel
system,
parts
ofthe

emission
control
system,
ora
combination
of
thethree
.
Be-

cause
of
these
interrelated
functions
and
their
effects
on
each
other,
it
is
often
difficult
to
know
where
to
begin
looking
for

problems
.

For
this
reason,
effective
troubleshooting
should
always
be-

gin
with
an
interrogation
of
the
On-Board
Diagnostic
(01313)

system
.

The
OBD
system
detects
certain
emissions-related
engine

management
malfunctions
.
When
faults
are
detected,the

OBD
system
storesa
Diagnostic
Trouble
Code
(DTC)
in
the

system
ECM
.
In
addition,
the
Check
Engine
warning
light
will

come
on
if
an
emissions-related
fault
is
detected
.

Two
generations
of
OBD
are
used
on
thecars
covered
by
this
manual
.
See
100
Engine-General
for
OBD
I
information

and
fault
codes
.

On-Board
Diagnostics

"
1992-1995models
....
.
...
...
.
...
......
OBD
I

"
1996-1998models
....
.
..
.
.
.
..
...
......
OBD
II

Page 167 of 759


NOTE-



NOTE-
"
The
Ole
speed
control
valve
signal
can
be
checked



The
intake
manifold
is
held
in
place
with
7
nuts
from
using
a
duty
cycle
meter
(or
dwellmeter)
.
Connect
the



above
and
2
support
bracket
bolts
from
undemeath
.
On
meter
to
the
valve
following
the
manufacturer's
in-



DME
3
.1
cars,
carefully
disconnect
the
idleair
hose
from
structions
.
Turn
on
the
WC
or
create
a
larga
air
leak



theintake
manifold
when
lifting
the
manifold
off
.
For
more
and
check
that
the
meter
reading
reacts
while
the
idle



information,
sea
113
Cylinder
HeadRemovaland
In-
speed
remainssteady
.



stallation
.

"
There
are
some
additional
inputs
to
the
control
mod-
ule
that
affect
idle
speed
(Le
.
throttle
position,
AIC-on



5
.
Disconnect
al¡
necessary
hoses
andremove
idle
speed
signals,
andAIT
Drive
position)
.
Check
these
signals



control
valve
.
if
idle
problems
persist
.
See
Tabla
i
orTable
j
.

Idle
speed
control
valva,
replacing

The
idle
speed
control
valve
is
mounted
beneath
the
intake
manifold
.
Accessing
the
valva
is
best
accomplishedby
first
re-
moving
the
intake
manifold
.

NOTE-

¡tis
recommended
that
the
intake
manifold
gaskets
be
replaced
whenever
the
intake
manifold
is
removed
.

1
.
Remove
top
enginecovers
from
engine
.
See
Fig
.
31
.

FUEL
INJECTION



130-21

6
.
Installation
is
reverse
of
Removal
.
Use
new
gaskets
when
installing
intake
manifold
.

NOTE-

Poor
driveability
may
be
noticed
afterinstalling
a
re-
placement
idle
speed
control
valve
.
After
about
10
min-
utes
of
driving,
the
system
will
adapt
the
base
setting
of
the
valva
and
the
idle
speed
should
retum
to
normal
.

Tightening
Torque

"
Intakemanifold
to

cylinder
head
(M7)
........
..
.
15±2
Nm
(11
ti
ft-Ib)

BOSCH
DME
M5
.2

COMPONENT
REPLACEMENT

On-Board
Diagnostics
11
(OBD
II)
is
incorporated
into
the

Bosch
DME
M5
.2
engine
management
systems
used
on
the

M44
engine
.
OBD
II
is
capable
of
detecting
a
full
range
of

faults
.
When
faults
are
detected,
a
Diagnostic
Trouble
Code
(DTC)
is
stored
in
the
system
ECM
.
The
Check
Engine
warn-
ing
light
will
also
come
on
if
an
emissions-relatad
fault
is
de-
tected
.

The
most
efficient
way
to
diagnose
the
Bosch
OBD
II
sys-

tem
is
by
using
a
specialized
scan
tool
.
The
OBD
II
system
is

capable
of
storing
hundreds
of
faults,
making
diagnostics
with

a
scan
tool
the
only
viable
method
.
Therefore,
system
diag-
nostics
is
not
covered
here
.

Fi



31
.
Remove
to
en
ine
covers
b



in
out
caPs
and
removin



NOTE-

nuts
(A)
9
.



P



g



y
Pry
g



g



"
The
OBD
11
fault
memory
(including
an
iiluminated
Note

14


L-te
at
cover
edge
(arrows)
.
Check
Engine
light)
can
only
be
reset
using
the
spe-
cial
scan
tool
.
Removing
the
connector
from
the
ECM
2
.
Remove
two
hold
down
nuts
from
fuel
injector
wiring



or
disconnecting
the
battery
will
not
arase
the
fault
duct
.
Pry
back
injector
connector
retainers
and
lift
off



memory
.

wiring
duct
.



"
The
16-pin
OBD
Il
diagnostic
connector
is
located
on
the
lower
left
dash
panel
.
Refer
to
Fig
.
1
.
3
.
Disconnect
intake
air
bootfrom
throttle
housing
.
Where

applicable
disconnect
accelerator
cable
and
cruise



"
BMW
special
scan
tool
ora
`generic"OBD
II
scan
tool

control
cable
from
their
brackets
.



must
be
used
to
access
DTCs
.

4
.
Unbolt
intake
manifold
and
move
it
out
of
way
enough

to
access
idle
speed
control
valva
.

"
Tablak
lists
engine
control
module
(ECM)
pinouts
for
the
DMEM5
.2
system

BOSCH
DME
M5
.
2
COMPONENT
REPLACEMENT

Page 169 of 759


001ía4
i

Fig
.
34
.
Intake
air
temperature
(IAT)
sensor
in
top
section
of
air
filter
housing
.

¡die
speed
control
valve,
replacing

side
of
the
throttle
body
.
See
Fig
.
35
.

1
.
Disconnect
harness
connector
from
¡die
valve
.

0012725

Fig
.
35
.
M44
engine
:
Throttle
housing
showing
(A)
throttle
position
sensor
(fPS)
and
(B)
¡die
speed
control
valve
.

2
.
Remove
twomountingscrews
holding
sensor
to
throttle

housing
.

The
¡die
speed
valve
on
the
M44
engine
is
located
on
the

FUEL
INJECTION



130-23

2
.
Disconnect
vacuum
hose
and
retaining
screws
.

3
.
Pull
¡die
speed
control
valve
from
its
fittings
.

4
.
Installation
is
reverse
of
rémoval
.
Always
replace
0-

rings
and
seals
.

NOTE

Poor
driveability
may
be
notíced
after
installing
a
re-
placement
¡dio
control
valve
.
After
about10
minutes
of
driving,
the
idie
speed
should
retum
to
normal
.

SIEMENS
MS
41
.1

COMPONENT
REPLACEMENT

On-Board
Diagnostics
II
(OBD
II)
is
incorporated
into
the
Si-

emens
MS
41
.1
engine
management
systems
used
in
the

M52
and
S52US
engine
.
Refer
to
Fig
.
36
.

OBD
11
is
capable
of
detecting
a
fui¡
range
offaults
.
When

faults
are
detected,
a
Diagnostic
Trouble
Code
(DTC)
is

stored
in
the
system
ECM
.
The
Check
Engine
warning
light
will
also
come
on
if
an
emissions-related
fault
is
detected
.
The

most
efficient
way
to
diagnose
the
Siemens
OBD
II
system
is

by
using
a
specialized
scan
tool
.
The
OBD
II
system
is
capa-

ble
of
storing
hundreds
of
faults,
making
diagnostics
with
a
scan
tool
the
only
viable
method
.
Therefore,
system
diagnos-

tics
is
not
covered
here
.

NOTE
-

"
The
OBD
11
fault
memory
(including
an
illuminated

Check
Engine
light)
can
only
be
reset
using
the
spe-
cial
scan
tool
.
Removing
the
connector
from
the
ECM
or
disconnecting
the
battery
will
not
erase
the
fault
memory
.

"
The
16-pin
OBD
11
diagnostic
connector
is
located
on

the
lower
left
dash
panel
.
Refer
to
Fig
.
1
.

"
BMW
special
scan
tool
ora
"generic"
OBD
11scan
tool

must
be
used
to
access
DTCs
.
3
.
Installation
is
reverse
of
removal
.
No
adjustment
is
nec
essary
.



"
Table
1
lists
engine
control
module
(ECM)
pinouts
forthe
MS
41
.1
systems
.

SIEMENS
MS
41
.
1
COMPONENT
REPLACEMENT

Page 175 of 759

Tableh
.
ECM
Pin
Assignment--Bosch
DME
M1
.7

Pin



1
Signal



1
Component/function



1
Signal

45
Notused

46
Notused

47
Notused

48



Output



A/C
compressor
cut-out



Compressor
control
relay,
terminal
85
49
Notused

50
Notused

51



Output



Cyl
.
4
ignition
coil
control



Cyl
.
4
ignition
coil

52



Output



Cyl
.
2
ignition
coil
control



Cyl
.
2
ignition
coil

53



Not
used
54



Input



Battery
voltage
from
engine
control
module



Engine
control
module
relay,
terminal
87a

55



Ground



Ground,
ignition



Ground
point

56



Input



Ignition
switch,
terminal
15



Ignition
switch,
terminal
15
57
Notused

58



Not
used

59



Output



Throttleposition
sensor
and
volume
air
flow
sensor



Reference
voltage
(5
VDC)

60



Input



Programming
voltage



Data
link
connector

61
Notused

62
Notused

63
Notused

64



Input



Ignition
timing
intervention



Transmission
control
module
(EGS)

65



Input



Drive
range
P/N



Automatic
transmission
range
switch

66
Notused

67



Input



Crankshaft
position
RPM
sensor



Crankshaft
position
RPM
sensor

68



Input



Crankshaft
position
RPM
sensor



Crankshaft
position
RPM
sensor

69
Notused

70



Input



Oxygen
sensor
signal



Heated
oxygen
sensor

71



Ground



Oxygen
sensor
signal
ground



Heated
oxygen
sensor

72
Notused

73



Input



Vehicle
speed
signal



Instrument
cluster

74



Output



Engine
speed
signal



Instrument
cluster

75



Not
used
76



Input



Volume
air
flow
sensor



Volume
air
flow
sensor

77



Input



Intake
air
temperature
sensor
(IAT)



Intake
air
temperature
sensor
(IAT)

78



Input



Engine
coolant
temperature



Engine
coolant
temperature
sensor

79
Notused

80



Not
used

81



Input



Drive-away
protection
signal
(code)



On-boardcomputer

82



Not
used
83
Notused

84



Not
used
85



Input



A/C
pressure



Pressure
switch

86



Input



A/C
switch



Integrated
climate
regulation
control
module

87



Output



RxD
diagnosisdata
line



Data
link
connector

88



Output-Input



TxD
diagnosisdata
line



l
Data
link
connector

FUEL
INJECTION



130-
2
9

ECM
PIN
ASSIGNMENTS

Page 177 of 759


Table
i
.
ECM
Pin
Assignment-Bosch
DME
M3
.1

Pin



Signal



Component/function



2

ignal

FUEL
INJECTION



130-
3
1

45
vacant
-

46
vacant
-



-

47
vacant
-



-

48



output



A/C
compressor
control



A/C
compressor
disabled
via
compressor
control
relay

49
vacant
-



-

50



output



Ignition
control
(terminal
1),cyl
.
n
o
.
4



Primary
signal,
ignition
coil
cyl
.
n
o
.
4

51



output



Ignition
control
(terminal
1),cyl
.
n
o
.
6



Primary
signal,
ignition
coil
cyl
.
no
.
6

52



output



Ignition
control
(terminal
1),cyl
.
n
o
.
5



Primary
signal,
ignitioncoil
cyl
.
no
.
5

53
vacant



-

54



input



Power
supply



Battery
voltage
(+)
from
main
relay
terminal
87
55



ground



Ground



Ground
for
ignition
control

56



input



Power
supply
(terminal
15)



Batteryvoltage
(+)
with
key
on
or
engine
running

57
vacant
-



-

58
vacant
-



-

59



output



Throttleposition
sensor



Throttleposition
sensorsupply
voltage
(5
VDC)

60



input



Data
link
connector



Programming
voltage

61
vacant
-



-

62
vacant
-



-

63
vacant
-



-

64



input



Ignition
timing
intervention



from
A/T
control
module
(only
active
during
gearshift)

65



input



Automatic
transmission
(A/T)
range
switch



Transmission
park
or
neutral
signal

66
vacant
-



-

67



input



Engine
speed/crankshaft
position
sensor



Crankshaft
position/rpm
(voltage
(VAC)
between
pins
67
and
68)

68



input



Engine
speed/crankshaft
position
sensor



Crankshaft
position/rpm
(voltage
(VAC)
between
pins
67
and
68)

69
vacant
-



-

70



input



Oxygen
sensor



Oxygen
sensor
signal
(0-1
VDC
fluctuating
with
engine
running)

71



ground



Oxygen
sensor



Oxygen
sensor
signal
ground

72
vacant
-



-

73



input



Road
speed



Road
speed
signal
from
instrument
cluster

74



output



Engine
speed
(TD)



Engine
speed
(TD)
signalto
instrument
cluster

75
vacant
-



-

76
vacant
-



-

77



input



Intakeair
temperature
(IAT)
sensor



Intake
air
temperature
(0-5
V,
temperaturedependent)

78



input



Engine
coolant
temperature
(ECT)
sensor



Engine
coolant
temperature
(0-5V,
temperature
dependent)

79
vacant
-



-

80
vacant
-



-

81



input



On-boardcomputer



Drive-away
protection
enable

82
vacant
-



-

83
vacant
-



-

84
vacant
-



-

85



input



A/C
pressure
switch



From
Integrated
climate
control
module
via
A/C
pressure
switch

86



input



A/C
compressor
on



From
Integrated
climate
control
module
87



input



Diagnostic
connector
(RxD)



Diagnostic
RxD
(receive)signal
to
pin
15
in
Data
link
connector

88



input/output



Diagnostic
connector
(TxD)



Diagnostic
TxD
(transmit)
signal
to
pin
20
in
Data
link
connector

ECM
PIN
ASSIGNMENTS

Page 179 of 759


Table
j.
ECM
Pin
Assignment-Bosch
DME
M3
.3
.1

Pin



~
Signal



1
Componentffunction



1
signal

FUEL
INJECTION



130-
33

45



ground



Ignition
circuit
shield



Ground
shieldfor
ignition
circuit
monitoring

46



output



Fuel
consumption
(KVA
signal)



To
instrument
cluster

47



output



Crankshaft
rpm



Engine
speed
(TD)
signal
to
instrument
cluster

48



output



A/C
compressor
control



A/C
compressor
relay
terminal
85
49
vacant
-



-

50



output



Ignition
coil
control,
cyl
.
1



Primary
signal,
ignition
coil
1

51



output



Ignition
coil
control,
cyl
.
2



Primary
signal,
ignition
coil
2

52



output



Ignition
coil
control,
cyl
.
3



Primary
signal,
ignition
coil
3

53
vacant
-



-

54



input



Power
supply



Battery
voltagefrom
main
relay
(terminal
87a)

55



ground



Ground



Ground
for
ignition
control

56



input



Power
supply
(terminal15)



Batteryvoltage
with
key
on
or
engine
running

57



input



Ignition
timing
intervention



From
A/T
control
module
58
vacant
-



-

59



output



Throttleposition
sensor
(TPS)



Voltage
supply
to
TPS
(5
VDC)

60



input



Programming
voltage



Data
link
connector

61
vacant
-



-

62
vacant
-



-

63
vacant
-



-

64



input



A/C
on
signal



From
integrated
climate
control
module
65



input



A/C
pressure
signal



From
integrated
climate
control
module
via
A/C
pressure
switch

66



input



On-board
computer



Drive-away
protection
enable
(starter
immobilization
relay)

67
vacant
-



-

68
vacant
-



-

69



input



Knock
sensor
#2
(cyl
.
4,5,
6)



Knock
sensor
#2
signal

70



input



Knock
sensor
#1
(cyl
.
1,2,
3)



Knock
sensor
#1
signal

71



ground



Ground



Ground
for
knock
sensors
and
shields

72
vacant
-



-

73



input



Throttleposition
sensor
(TPS)



Throttleposition
signal

74
vacant
-

75
vacant
-



-

76
vacant
-

77



input



Intakeair
temperatura



Intakeair
temperatura
sensor
(0-5
VDC)

78



input



Engine
coolant
temperature



Engine
coolant
temperature
sensor
(0-5
VDC)

79
vacant
-

80
vacant
-



-

81



input



Automatic
transmission
gear
positionlneutral



A/T
parkor
neutral
position
signal
safetyswitch

82
vacant
-



-

83
vacant
-



-

84
vacant
-



-

85
vacant
-



-

86
vacant
-



-

87



input



Diagnostic
connector
(RxD)



Diagnostic
RxD
(receive)
signal
to
pin
15
in
Data
link
connector

88



input/output



Diagnostic
connector
(TxD)



Diagnostic
TxD
(transmit)
signal
to
pin
20
in
Data
link
connector

ECM
PIN
ASSIGNMENTS

Page 181 of 759


Table
k
.
ECM
Pin
Assignment-Bosch
DME
M5
.2
(continued)

Pin



I
Signal



1
Componentltunction



1
Signal
45



I
output



I
Mass
air
flow
meter



I
Intake
airSignal

46



output



Oxygen
sensor
(monitoring
sensor)



Oxygen
sensor
control

47



not
used



-

48



not
used



-

49



output



Ignition
coil
control,
cyl
.
1



Primary
signal,
ignition
coil
1

50



output



Ignition
coil
control,
cyl
.
2



Primary
signal,
ignition
coil
2
51



not
used



-

52



not
used



-

53



input



Throttleposition
sensor



Throttleposition
Signal

54



input



Power
supply



Batteryvoltage
from
main
relay
(terminal
87)

55



ground



Ground



Ground
for
ECM

56



input



Power
supply
(terminal
15)



Battery
voltage
with
key
on
or
engine
running

57



output



Activate
cooling
fan
(man
.
trans
.)
control



Normal
speed
relay

58



not
used



-



-

59



not
used



-



-

60



input



Programming
voltage



Programming
voltage
via
data
link
connector,
pin
18

61



output



Evaporative
emissionvalve



Evaporative
emission
valve
control

62
vacant
-



-

63



output



Fuel
pump
relay



Fuel
pump
relay
control

64



not
used



-

65



not
used



-



-

66



not
used



-



-

67



not
used



-



-

68



input



Signal
above
80°C(man
.
tran
.)



Double
temperature
switch

69



input



Automatic
climate
control



Automatíc
climate
control

70



input



Knock
sensor
#1
(cyl
.
1,2)



Knock
sensor
#1
Signal

71



ground



Ground



Ground
for
analog
signals
and
knock
sensors

72



not
used



-



-

73



not
used



-



-

74



input



Engine
coolant
temperature
sensor



Engine
coolant
temperatura
Signal

75



not
used



-



-

76



not
used



-



-

77



output



Oxygen
sensor
(regulating
sensor)



Oxygen
sensor
control

78



input



Crankshaft/rpm
sensor



Crankshaft
position/rpmSignal

79



input



ABS
or
traction
control



ABS
or
AST
control

80



input



Engine
speed



Engine
speed
Signal
81



not
used



-



-

82



not
used



-



-

FUEL
INJECTION



130-
3
5

83



input



On-board
computar



From
On-boardcomputer
(terminal
4)

84



not
used



-



-

85



not
used



-



-

86



not
used



-



-

87



input



Diagnostic
connector
(RxD)



Diagnostic
RxD
(receive)signal
to
pin
15
in
Data
link
connector

88



output



I
Diagnostic
connector
(TxD)



Diagnostic
TxD
(transmit)
signal
to
pin
17in
Data
link
connector

ECM
PIN
ASSIGNMENTS

Page 229 of 759


AUTOMATIC
TRANSMISSION



240-1

240
Automatic
Transmission

GENERAL
.....
.
.
.
.
.
.
.
.
.
.
.
.
.
.........
.
240-1



TRANSMISSION
REMOVAL
AND

INSTALLATION
..................
.
.
.
.
.240-4
TRANSMISSION
SERVICE
.
.
.
.
.
.......
.
240-1



Transmission,
removing
and
installing
....
.
.
.240-4

ATF
leve¡,
checking
..
.
.
.
.
.
.
.
.
.
..........
240-1

ATF,
draining
and
filling
.
.
.
.
.
.
.
..........
240-2



TABLE

a
.
Automatic
Transmission
Gear
Ratios
.......
..
.
.
240-1

GENERAL



TRANSMISSION
SERVICE



lo

Automatic
transmissions
are
identified
by
code
letters



ATF
leve¡,
checking

foundon
a
data
plate
located
on
the
sideof
thetransmission

case,
behind
the
manual
valve
lever
.
See
200Transmis-



The
automatic
transmissions
installed
in
the
E36
models
sion-General
for
application
information
.
Forgear
ratio
spec-



are
normally
filled
with
Dexron
III
automatic
transmission
fluid

ifications,
see
Table
a
.



(ATF),
although
alternative
fluids
have
been
installed
from
the

factory,
depending
on
transmission
type
and
model
year
.

CAUTION-



Some
transmíssions
are
filled
with
a
special
BMW
"lifetime"

ATF
does
not
circulate
unless
the
engine
is
run-



automatic
transmission
fluid,
which
does
not
require
periodic

ning
.
When
towing
an
automafic
transmission
ve-



fluid
changes
.

hicle,
usea
flat-bed
truck
or
ralse
the
rear
wheels
off
the
ground
.



CAUTION-

Mixing
different
types
of
transmission
fluids
will

The
electronic
transmission
control
module
(TCM)
monitors



lead
to
transmission
failure
.

transmissionoperation
for
faults
and
alerts
the
driver
by
illumi-

nating
the
transmission
fault
indicator
on
the
instrument
pan-

el
.
On-board
diagnostic
codes
stored
in
the
TCM
mustbe



NOTE-

downloaded
and
interpreted
by
trained
technicians
using
spe-



The
transmission
lubricant
instafed
can
be
foundona

cial
BMW
diagnostic
equipment
.



type
plate
on
the
side
of
the
transmission
.
In
addition,
a
sticker
may
be
located
on
the
fluid
sump
indicatingthe
typeof
transmission
lubricant
used
.
Ifin
doubt,
con

NOTE-



sult
an
authorized
BMW
dealer
for
altemate
fluid
use

Internal
repairs
to
the
automatic
transmission
require



and
current
information
regardingtransmission
operat-
special
service
equipment
and
knowledge
.
If
it
is
deter-



ing
fluids
.

mined
thatinterna¡
service
is
required,
consult
en
au-

thorízedBMWdealerabouta
factoryreconditioned
unit



The
transmission
is
not
equipped
with
a
dipstick
.
Checking
or
a
transmission
rebuild
.



the
ATF
leve¡
requires
measuring
and
maintaining
a
specified

ATF
temperature
during
the
checking
procedure
.
The
check-

ing
temperature
is
not
fully
warm
orcold
(the
ATF
sump

should
be
approximately
warm
to
the
touch)
.

Table
a
.
Automatic
Transmission
Gear
Ratios

Transmission



MS
310R
(THM-R1)



MS
310R
(THM-Rl)



MS
310Z(5HP
18)



I



MS
270R
(THM-R1)
(1992-1993)(1993-on)

Gear
ratios
:
1st



2
.40



2
.86



3
.67



2
.86

2nd



1
.47



1
.62



2
.00



1
.62
3rd



1
.00



1
.00



1.41



1
.00
4th



0
.72



0
.72



1
.00



0
.72
5th



-



-



0
.74



-
Reverse



2
.00



2
.00



4
.10



2
.00

TRANSMISSIONSERVICE

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