alignment BMW 328i 1997 E36 Owner's Manual

Fig
.
3
.



Power
steering
pump
and
pulley
mounting
bolts
.

6
.
Installation
is
reverse
of
removal,
noting
the
following
:

"
Make
sure
al¡
thread
bores,
bolts,
nuts,
fluid
couplings

and
mating
surfaces
are
clean,
and
that
inside
surface

of
multi-ribbed-belt
is
free
of
grease
and
dirt
.

"
Use
new
sealing
washers
when
reattaching
power

steering
pressure
lines
.

"
Make
sure
hoses
have
adequate
clearance
from
chas-

sis
.
Do
not
over-torque
banjo
bolts
.

"
Fill
and
bleed
power
steering
system
as
described
be-

low
.

Power
steering
system,

bleeding
and
filling

1
.
Wíth
engine
off,
fill
power
steering
fluid
reservoir
with

clean
fluid
.
Fill
levelto
MAX
mark
on
dipstick
.

STEERING
AND
WHEEL
ALIGNMENT



320-
3

STEERING
GEAR
A
cutaway
of
the
power-assisted
rack-and-pinion
power

steering
gear
is
shown
in
Fig
.
4
.
The
rack
is
designed
to
be

maintenance
free
.

Pinion

Fig
.
4
.



Cutaway
of
rack-and-pinion
steering
gear
.

Tightening
Torques

"
Hydraulic
hoses
to
power
steering
pump



?he
steering
gear
and
linkage
require
no
maintenance
oth-

M10
banjo
bolt
.........
..
.
...
...
.
12
Nm
(9
ft-Ib)



er
than
alignment
and
a
periodic
inspection
for
worn
compo

M14
banjo
bolt
..............
..
..
35
Nm
(26
ft-Ib)



nents
.

M16
banjo
bolt
..............
...
.
40
Nm
(30
ft-Ib)

"
Power
steering
pump
to
bracket



Steering
gear
rack,
removing
and
installing
(self-locking
nuts)
.............
..
.
22
Nm
(16
ft-Ib)

"
Power
steering
pump
bracket
to
engine



1
.
Empty
power
steering
fluid
reservoir
using
clean
sy-

block
or
oil
pan
(self-locking
nuts)
...
22
Nm
(16
ft-lb)



ringe
.
Do
not
reuse
fluid
.

2
.
Disconnect
negative
(-)
cable
from
battery
and
cover

terminal
with
insulating
material
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery

disconnection
cautions
given
at
the
front
of
this

manual
on
page
viii
.

2
.
Start
engine
.
Slowly
turn
steering
wheelfrom
lock
to

lock
a
minimum
of
two
times
.



3
.
Carefully
remove
airbag
from
frontof
steering
wheel
.
See

721
Airbag
System
(SRS)
.
Store
airbag
unit
in
a
sale

3
.
Turn
engine
off
and
check
fluid
leve¡,
adding
fluid
if
nec-



place
.

essary
.
4
.
Make
sure
front
wheelsare
pointed
straight
ahead
.

5
.
Remove
outer
tie
rod
ball
joínt
nuts,
thenseparate
outer

tie
rod
ends
from
steering
arms
using
appropriate

press
tools
.

6
.
Disconnect
power
steering
hose
from
fluid
reservoir
.

STEERING
GEAR

320-
4



STEERING
AND
WHEEL
ALIGNMENT

7
.
Remove
fluidline
banjo
bolt
from
steering
gear
.
See



9
.
Remove
steering
gearmounting
bolts
.
See
Fig
.
7
.
Re
Fig
.
5
.



move
steering
gear
from
subframe
crossmember
by

pulling
it
forward
.

CAUTION-

Plug
the
openings
in
the
pump
and
hoseends
to
prevent
dirt
from
entering
the
hydraulic
system
.

NOTE-
It
may
be
necessary
to
remove
other
components
to
gain
access
to
the
steering
gear
.

"
Make
sure
al¡
thread
bores,
bolts,
nuts,
splines
and
mating
surfaces
are
clean
.
Use
new
self-locking
nuts
wherever
applicable
.

"
Use
marks
made
during
removal
to
reassemble
steer-
ing
column
universal
jointto
steering
stub
shaft
.
Make
sure
wheels
are
straight
ahead
.

"
Use
a
new
sealing
washer
on
banjo
fitting
.
Do
not
over-

Fig
.
5
.



Fluid
hoses
and
banjo
bolts
at
steering
gear
(arrows)
.



torque
banjo
bolt
.
"
Install
airbag
to
the
steering
wheel
as
described
in
721
Airbag
System
(SRS)
.
8
.
Remove
lower
steeringshaft
universal
joint
pinch
bolt,



"
Fill
and
bleed
power
steering
system
as
described
ear-
then
pull
universal
joint
half
way
off
steering
gear
shaft
.



lier
.
Mark
relationship
between
shaft
and
universal
joint,



"
Have
thecar
professionally
aligned
.
then
remove
universal
joint
from
steering
gear
.
See
Fig
.
6
.

0013231
Fig
.
6
.



Steering
column
universal
joint
pinch
bolt
(arrow)
.
Mark
U-
joint
to
shaft
before
disconnecting
.
With
wheels
in
straight
ahead
position,
mark
on
steering
gear
(A)
should
align
with
split
seam
in
universal
joint
(B)
.

STEERING
GEAR

Fig
.
7
.



Steering
gear
mounting
bolts
(arrows)
.

Outer
tie
rod
end,
replacing

10
.
Installation
is
reverse
of
removal,
noting
the
following
:

Tightening
Torques

"
Outer
tie
rod
end
to
steering
arm
.
.
..
45
Nm
(33
ft-Ib)

"
Steering
column
universal
joint
to
steering
gear
shaft
(self-locking
nut)
....
..
..
19
Nm
(14
ft-Ib)

"
Steering
gear
to
subframe
crossmember
M10
bolt
..............
.
...
.....
42
Nm
(32
ft-Ib)

"
Steering
fluíd
lines
M10
banjo
bolt
..
..
..
........
.....
12
Nm
(9
ft-Ib)
M14
banjo
bolt
..
..
..
...
..
...
....
35
Nm
(26
ft-lb)
M16
banjo
bolt
..
.......
..
..
.....
40
Nm
(30
ft-Ib)

1
.
Raise
car,
remove
outer
tie
rod
ball
joint
nut,
and
press
out
outer
tie
rod
end
ball
joint
as
described
above
.

2
.
Make
a
reference
measurement
of
outer
tie
rod
end
to
tie
rod
.
See
Fig
.
8
.
Record
measurement
.

NOTE-
Accurate
measuring
of
the
tie
rod
end
in
reference
to
the
tie
rod
will
help
approximate
correct
wheel
align-
mentwhen
new
parts
are
installed
.

Fig
.
8
.



Measuring
tie
rod
end
position
(for
reference
only)
.

3
.
Loosen
outer
tie
rod
end
lock
nut
.
See
Fig
.
9
.

Lock
nut

4
.
Unscrew
tie
rod
end
from
steering
gear
.

0012143

"
Make
sure
all
threaded
parts
are
clean
.
Replace
self-

locking
nuts
and
inner
tie
rod
lockplate
.
"
Install
outer
tie
rod
end
to
new
tie
rod
using
reference

measurement
recorded
earlier
.

Fig
.
9
.



Outer
tie
rod
end
lock
nut
(arrow)
.



"
Have
car
professionally
aligned
.

5
.
Installation
is
reverse
of
removal
.
Make
sure
all
thread-

ed
parts
are
clean
.
Have
thecar
professionally
aligned
.

Tightening
Torques

"
Outer
tie
rod
end
losteering
arm
....
45
Nm
(33
ft-Ib)

"
Outer
tie
rod
end
lock
nut
..
.......
.
35
Nm
(26
ft-Ib)

Tie
rod,
replacing

1
.
Raise
car,
remove
outer
tie
rod
end
ball
jointnut,
and

press
out
outer
tie
rod
end
ball
joint
as
described

above
.

2
.
Make
a
reference
measurement
of
outer
tie
rod
end
to

tie
rod
.
See
Fig
.
8
.
Record
measurement

NOTE-
Accurate
measuring
of
the
tía
rod
end
in
reference
to
the
tie
rod
will
help
to
approximate
wheel
alignment

when
new
parts
are
installed
.

STEERING
AND
WHEEL
ALIGNMENT



320-
5

3
.
Loosen
rack
boot
bellows
clamp
and
slide
bellows

back
.
Inspect
boot
for
any
signof
damage
.
Replace
if

necessary
.

4
.
Unlock
inner
tie
rod
end
lockplate
using
pliers
.

5
.
Using
special
tool,
unscrew
inner
tie
rod
end
from

steeringrack
.
See
Fig
.
10
.

WHEEL
ALIGNMENT

Caster
and
Camber

Fig
.
10
.
Special
tool
(arrow)
installed
on
inner
tie
rod
end
.

6
.
Installation
is
reverse
of
removal,
noting
the
following
:

Tightening
Torques

"
Outer
tie
rod
end
to
steering
arm
..
.
.
45
Nm
(33
ft-Ib)

"
Outer
tie
rod
end
lock
nut
..........
35
Nm
(26
ft-Ib)

"
Inner
tie
rod
to
steering
gear
.......
71
Nm
(52
ft-Ib)

Proper
handling,
stability,
tire
wear,
and
driving
ease
de-

pendupon
the
correct
alignment
of
al¡
four
wheels
.
The
front

axle
is
aligned
in
relation
to
the
rear
axie,
then
the
front
wheels

are
aligned
in
relation
to
one
another
.
This
is
known
as
a
four-

wheel
or
thrust-axis
alignment
.

The
BMW
E36
uses
a
sophisticated
multi-link
suspension

at
the
front
and
rear
of
the
car
.
Proper
alignment
requires

computerized
alignment
equipment
.

Front
and
rear
caster
and
Camber
are
both
fixed
by
the
de-

sign
of
the
car
.
Any
deviations
are
usually
the
result
of
worn
or

damaged
suspension
or
body
parts
.

WHEEL
ALIGNMENT

320-
6



STEERING
AND
WHEEL
ALIGNMENT

Front
Toe-in
andToe
Difference
Angle



Wheel
Alignment
Specifications

Toe-in
is
the
difference
in
the
distance
between
the
front
of



Alignment
specificationsfor
the
E36
are
listed
in
Table
a

the
front
wheels
and
the
rear
of
the
front
wheels
.
It
is
adjusted



and
Table
b
.
The
specifications
only
apply
under
the
following

by
altering
the
length
of
the
outer
tie
rods
.



conditions
:

Toe-in
adjustments
should
only
be
made
on
alignment
equipment
with
the
car
in
normalloaded
position
as
described

below
under
Wheel
Alignment
Specifications
.

Toe
difference
angledetermines
the
progressively
different

pathstaken
by
the
front
wheelsas
the
car
is
turning
.
It
is
fixed
by
the
steering
gear,
but
depends
on
accurate
setting
of
the
toe-in
.

Rear
Toe-in

There
is
no
provision
for
routinerear
wheel
toe-in
adjust-

ment
.
If
any
alignment
angles
deviate
from
specifications,
carefully
inspect
the
rear
trailing
arms,
rear
suspension
sub-
frame
and
al¡
associated
bushings
and
flexible
mounts
for
wear
or
damage
.
After
replacing
any
parts
that
appear
worn
or
damaged,
re-check
thetoe
measurements
.

WHEEL
ALIGNMENT

Table
a
.
Front
Wheel
Alignment
Specifications

"
Correct
wheels
and
tires
are
installed,
in
good
condition,
and
are
at
the
correct
inflation
pressures
.

"
Al¡
steering
and
suspension
parts
and
bushings
areun-

damaged
and
show
no
signs
of
abnormal
wear
.

"
Wheel
bearings
are
in
good
condition
.

"
Ride
height
is
in
accordance
with
specifications
.

See
310
Front
Suspension
and330
Rear
suspension
.

"
Car
isin
normal
loaded
position
.

Normal
loaded
position

"
Each
front
seat
.....:.............
68
Kg
(150
lb)

"
Rear
seat
(center)
................
68
Kg
(150
lb)

"
Trunk
.
.
.
..
.......................
21
Kg
(46
lb)

"
Fueltank
.
........................
...
.
..
..
full

3181325
Model



3181325



sport



M3
3
.0
liter



M3
3
.2
liter
suspension

Toe
angle
(total)



0°
18'±8'



0°
18'±8'



0°
10'
±5'



0°
10't5'

Camber

To
1995



-0°
40'±30'



-0°
58'±
30'



-0°55'±30'



-

1995
on



-0°
30'
±30'



-0°
51'±30'



-0°55'±30'



-0°
46'±30'

Caster

10°
wheel
lock



3°
41'±30'



3°
50'±30'



6°
38'±30'



9°
35'±30'

20°
wheel
lock



3°
52'±30'



3°
57'
t30'



6°
52'±30'



7°
50'±30'

Front
Wheel
Displacement



0°
t15'



0°t15'



0°
±15



0°
±15'

Table
b
.
Rear
Wheel
Alignment
Specifications

3181325
Model



3181325



sport



M3
3
.0
liter



M3
3
.2
liter
suspension

Toe
angle
(total)



0°
24't6'



0°
24'±6'



0'30'
.-t6'



0°
30't6'

Camber



-l'
40'
t15'



-2°
0'
t15'



-1
°
45'
t10'



-1'45'±10'

Maximum
allowabledeviation
between
sides



0°
±3'



0°
±3'



0°
t3'



0°
t3'

GENERAL

This
repair
group
covers
replacement
of
the
front
fenders

and
removal
and
installation
of
the
engine
hood
.

NOTE-

The
body
is
painted
at
the
factoryafter
assembly
.
Re-
alignment
of
body
panels
may
expose
unpainted
metal
.

Paint
all
exposed
metal
once
the
work
fs
complete
.

FRONT
FENDERS

Front
fender,
removing
and
installing

1
.
Raise
hood
.
Raise
and
safely
support
front
of
vehicle
.

WARNING
-

"
When
raising
thecar
using
a
floor
jack
or
a
hy-

draulic
lift,
carefully
position
the
jack
pad
to
pre-

vent
damaging
thecar
body
.
A
suitable
liner
(wood,
rubber,
etc
.)
should
be
placed
between
the
jack
and
the
car
to
prevent
body
damage
.

"
Watch
the
jack
closely
.
Make
sure
it
stays
stable
and
does
not
shift
or
tilt
.
As
the
car
is
raised,
the

car
may
roll
slightly
and
the
jack
may
shift
.

2
.
Remove
front
wheel
.
Remove
inner
plastic
liner
from

wheel
well
.

3
.
Remove
front
bumper
.
See510
Exterior
Trim,

Bumpers
.

4
.
Working
atfront
corner
of
fender,
remove
front
grille

panel
bolts
(2
bolts
at
left
and
right)
.
See
Fig
.
1
.

FENDERS,
ENGINE
HOOD



410-1

410
Fenders,
Engine
Hood

GENERAL
...............
.
.
.
.
.
.
.
.
.
.
.
..
410-1



ENGINE
HOOD
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
.
.410-3

Hood,
raising
to
service
position
.
.
.
.
.
.
.
.
...
410-3
FRONTFENDERS
........
.
.
.
.
.
.
.
.
.
.
.
.
.410-1



Hood,
removin



and
installin



410-3

Front
Pender,
removing
and
installing
.
.
.
....
410-1



Hood,
aligning
...
.
.
.
.
.
.
.
.....
.
.
.
.
.
.
.
...
410-4

Hood
release
cable
and
latches,
adjusting
...
410-4

001
.145

Fig
.
1
.



Front
grille
panel
to
front
fender
retaining
bolts
(arrows)
.
Front

bumpershown
removed
.

5
.
Remove
front
turn
signalliens
assembly
from
applica-

ble
front
corner
.
Carefully
pryout
side
directional
from

fender
(later
cars
only)
.
See
630
Exterior
Lighting
.

6
.
Remove
fender
attaching
bolts
atfront
underside
of

fender
.
See
Fig
.
2
.

7
.
Remove
bolts
along
top
edge
of
fender
:
See
Fig
.
3
.

8
.
Open
front
door
and
remove
fender
mounting
bolts
in

door
jamb
.
See
Fig
.
4
.

9
.
Carefully
remove
fender
from
body
.

FRONTFENDERS

410-4



FENDERS,
ENGINE
HOOD

4
.
With
aid
of
assistant,
remove
hood
hinge
bolts
from
left

and
Rght
sides
of
hood
.
Lift
hood
off
carefully
See
Fig
.
8
.

Fig
.
8
.



Hood
hinge
bolts
(arrows)
.
Right
side
shown
.

5
.
Installation
is
reverse
of
removal
.

NOTE-

The
hood
was
fitted
and
attached
to
an
unfinished
body
at
the
factory
.
Unfinished
surfaces
exposed
by
this
pro-
cedure
must
betouchedup
wfth
pafnt
.

Hood,
aligning

ENGINE
HOOD

0013149

6013150

Fig
.
9
.



Hood
panel
gaps
should
be
even
(approx
.
5
.5
mm)
at
all
points
(arrows)
.

Hood
release
cable
and
latches,
adjusting

Before
adjusting
hood
latches,
be
sure
the
hood
is
aligned

evenly
to
fenders
and
front
panel
.
The
hood
latch
and
cable

assembly
is
shown
in
Fig
.
10
.

"
Repair
any
paint
damage
and
paint
any
exposed
metal
.

"
Check
hood
alignment
as
described
next
.



1
.
To
adjust
hood
cables
:

When
installing
the
hood,
align
the
hinges
as
close
to
the
original
paintedsurface
as
possible
.
Movement
of
the
hood
on
its'attaching
hardware
may
require
touch-up
paint
.

The
hood
should
be
aligned
so
that
gapson
all
sides
areas

even
as
possible
.
See
Fig
.
9
.

Clearance
Specification

"
Hood
edges
to
adjoining
body

panel
(gap)
........
..
..
..
.....
.5
.5
mm
(0.216
in)

"
Remove
left
and
right
radiator
grilles
.
See
510
Exterior

Trim,
Bumpers
.

"
Remove
electric
auxíliary
cooling
fan
.
See
170
Radia-

tor
and
Cooling
System
.

"
Adjust
cable
section
between
two
hood
latches
so

there
is
no
play
(cables
must
not
be
under
tension
ei-

ther)
.

2
.
Loosen
hood
latches
at
hood
on
left
and
right
sides
.

Loosen
bolts
only
enough
to
allow
movement
of
latch
.

See
Fig
.
11
.

3
.
Lower
(but
do
not
fully
latch)
hood
severa¡
times
so

latches
on
hood
center
themselves
in
lower
locks
.

CA
UTION-

Do
not
let
hood
fockwith
latchbolts
loose
.

4
.
Tighten
hood
latch
bolts
when
alignment
is
correct
.

5
.
Remove
one
screw
fromeach
side,
clean
and
coat
with
Loctite
O
270
or
equivalent,
and
reinstall
.

411-2
DOORS

4
.
Remove
retainer
clip
(early
models
only)
from
doorcheck

pin
onbody
pillar
.
Drive
out
door
check
pin
.
See
Fig
.
3
.



Door
Adjustment

"
Door
gap

to
fender/rear
door
.........
approx
.
5
mm
(0
.189
in)

"
Permíssible
deviation
from
parallel
.
.0
.5
mm
(0
.020
in)

0011651

Fig
.
3
.



Door
check
pin
being
removed
.
Note
retainer
clip
(A)
usedon

early
models
.

5
.
Remove
doorby
lifting
up
off
lowerhinge
halves
.

CAUTION-

Be
careful
not
to
damage
door
or
other
painted
body
surfaces
.
Make
sure
no
load
is
placedon

wiring
harness
.

6
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-

lowing
:

"
Align
doorso
that
panel
gaps
are
equal
on
either
side,

as
described
later
.
If
necessary,
adjust
door
hinges
as

described
later
.

"
Adjust
door
striker
so
that
trailing
edge
of
front
door
is

slightly
higher
(1
mm)
than
leading
edge
of
rear
door
.

See
515
Central
Locking
and
Anti-Theft
.

"
Repair
any
paint
damage
and
paínt
any
exposed
met-

al
.

CAUTION-
.

"In
2-door
models,
removing
and
installing
the
door
may
upset
the
adjustment
and
alignment
of
the
window
.
Window
adjustment,
as
described
in
512DoorWindows,
must
be
carried
out
ater
installation
to
prevent
damaging
the
glass
.

"
If
battery
power
is
lost
or
the
battery
has
been
disconnected,
the
windows
must
be
re-initialized
.
Both
one
touch
upldown
and
pinch-protection
will
be
inactive
until
windows
are
re-initialized
.
See
512
Door
Windows
.

DOOR
CHECK,
REPLACING

Door
check,replacing

WARNING
-

Some
1997
and
all
1998
cars
are
fitted
with
side-im-

pact
airbags
in
the
front
doors
.
When
servicing
doors

on
cars
with
front
side-impact
airbags,
always
dis-

connect
the
negative
(-)
battery
terminal
.
See
721

Al
rbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.

1
.
Closedoor
window
completely
.

2
.
If
working
on
front
door
with
side-impact
airbag,
discon-

nect
negative
(-)
battery
cable
.,

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery

disconnection
cautions
gíven
at
the
front
of
this

manual
on
page
viii
.

3
.
Remove
interior
door
panel
and
vapor
barrier
as
de-

scribed
later
.

4
.
Where
applicable,
remove
side-impact
airbag
from
door
.
See
721
Airbag
System
(SRS)
.

NOTE-

In
some
models
covered
inthis
manual,
ít
is
not
essen-

tial
to
remove
the
side-ímpact
airbag
to
access
internal

door
components
.
However,
the
procedure
is
recom-

mended
for
safety
reasons
.

5
.
Remove
retainer
clip
(early
models
only)
from
door

check
pin
on
body
pillar
.
Drive
out
door
check
pin
.
Refer

to
Fig
.
3
.

6
.
Remove
bolts
and
rubber
cover
fromdoor
check
lock-
plate
ondoor
.

7
.
Remove
door
check
from
inside
door
.

8
.
Installation
is
reverse
of
removal
.

"
Lubricate
door
check
before
installing
.

"
Use
new
mounting
bolts
when
reinstalling
the
side-im-

pact
airbag
to
thedoor(where
applicable)
.

"
If
battery
was
disconnected,
re-initialize
window
regu-

lator
motors
as
described
in
512
Door
Windows
.

GENERAL

This
repair
group
covers
trunk
lid
removal
and
installation
.

Also
inciuded
here
arereplacement
procedures
for
the
gas-
charged
support
struts
that
hold
the
trunk
lid
in
the
up
position
.

NOTE
-

The
body
ís
painted
at
the
factory
after
assembly
.
Re-
alignment
of
body
panels
may
expose
unpainted
metal
.
Paint
all
exposed
metal
once
the
work
is
complete
.

TRUNK
LID
Trunk
lid,
removing
and
installing

1
.
Raise
trunk
lid
.
Open
tool
kit
and
remove
screws
at-

taching
tool
kit
lo
trunk
lid
.

2
.
Remove
insulating
liner
from
underside
of
trunk
lid
.
See

Fig
.
1
.

412
Trunk
Lid

TRUNK
LID



412-1

GENERAL
............
.
...
.
.....
.
...
.
.
412-1



Trunk
lid,
aligning
.
.
.
.
.
.....
.
...
.
.
.
.
.
.
.
..
412-2
Trunk
lid
support
strut,

TRUNK
LID
.
.
.
............
.
.
.
...
.
.
.
.
.
.
412-1



removing
and
installing
..
.
.
.
.
.
.
.
.
.
...
.
.
.
412-2

Trunk
lid,
removinb
and
installing
......
.
.
.
.
412-1

3
.
Disconnect
wiring
from
electrical
components
and
re-

move
complete
wiring
harness
from
trunk
lid
.

4
.
While
supporting
trunk
lid,
loosen
top
hinge
bolts
and
remove
lower
bolts
from
left
and
right
sides
.
Remove
trunk
lid
with`aid
of
helper
.
See
Fig
.
2
.

NOTE-

Before
loosening
hinge
bolts,
mark
hinge
and
hinge
bolt
locations
for
reínstallation
.

0013163

Fig
.
2
.



Trunk
lid
hinge
bolts
(arrows)
.
Loosen
upper
bolt
and
remove
lower
bolt
.

0013162



5
.
Installation
is
reverse
of
removal
.
If
necessary,
align

Fig
.
1
.



Trunk
lid
liner
retaining
screws
and
clips
(arrows)
.



trunk
lid
to
body
as
described
next
.

TRUNK
LID

3
.
Remove
guide
rail
screw
at
top
and
move
rail
aside
enough
to
slide
glass
forward
and
out
of
door
frame
.

See
Fig
.
8
.

4
.
Installation
is
reverse
of
removal
.

WINDOW
SERVICE,

2-DOOR
MODELS

WARNING
-

When
servicing
the
door
windows,
the
hamess
con-
nector
to
the
window
regulator
shouldalwaysbe
disconnectod
to
prevent
pinching
fingers
in
closing
window
.

2-door
models
are
equipped
with
the
"close
with
door
shut"

feature
.
In
this
rriode,
the
window
glass
moves
down
slightly

when
the
door
latch
is
activated,
then
goes
up
tightly
against

the
weather-strip
when
the
door
is
fully
closed
.

Front
door
window,
removing
and

installing
(2-door
models)

WARIWNG
-

Some
1997and
a111998
cars
are
fitted
with
side-im-

pact
airbags
in
the
front
doors
.
When
servicing
the
front
windows
on
cars
with
front
side-impact
air-
bags,
always
disconnect
the
negative
(-)
battery
cable
.
See
721
Airbag
System(SRS)
for
cautions

and
procedures
relating
to
the
airbag
system
.

DOOR
WINDOWs
512-
5

CAUTION-

"In
models
with
side-impact
airbags,
removing
the
front
window
requires
fhat
the
battery
cable
be
reconnected
with
the
side-impact
airbag
dis-
connected
.
This
will
set
a
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
mem-
ory
is
cleared
using
special
SRS
test
equipment
.

"
Removing
the
front
window
will
upset
the
adjust-
ment
and
alignment
of
the
window
.
Window
ad-justment,
as
described
later,
must
be
carried
out
after
installation
to
prevent
damaging
the
glass
.

1.
On
carswith
side-impact
airbags,
disconnect
negative

(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

Fig
.
8
.



Remove
guide
rail
screw
(A)
and
move
rail
aside
.



2
.
Remove
interior
door
panel
and
vapor
barrier
.
See
411

Doors
.

3
.
Where
applicable,
remove
side-impact
airbag
from

door
.
See
721
Airbag
System
(SRS)
.

NOTE-

In
some
models
covered
in
this
manual,
it
is
notessen-
tial
to
remove
the
side-impact
airbag
lo
access
intemal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.

4
.
Pull
off
exterior
doormolding
.
See
510
Exterior
Trim,

Bumpers
.

5
.
Lower
door
window
completely
If
necessary,
tempo-

rarily
reconnect
battery
cable
.

6
.
Lift
up
and
remove
window
innersealing
lip
.
Remove
all

metal
retainers
under
sealing
lip
.
See
Fig
.
9
.

NOTE
-

The
front
window
regulator
motors
must
be
re-initial-



7
.
Raise
window
to
about10
in
.
(250
mm)
.
If
necessary,

ized
after
repairs
are
carried
out
.
If
the
window
motors



temporarily
reconnect
battery
cable
.
Remove
guide

arenot
reinitialized,
the
programmed
one-touch



bracket
mounting
nuts
and
remove
bracket
.
See
Fig
.
up/down
and
anti-pinch
functions
will
be
disabled
.
See



10,

Front
doorwindow,
initializing
.

8
.
Lower
window
about
4'/2
in
.
(110mm)
.
If
necessary,
tem-

porarily
reconnect
batterycable
.
Working
through
bore

hole
in
door
exterior,
remove
lower
guide
bracket

through-bolt
from
glass
.
See
Fig
.
11
.

9
.
Lower
window
about
2'/2
in
.
(65
mm)
.
If
necessary,
tem-

porarily
reconnect
battery
cable
.
Repeat
step
8
to
re-

move
upper
through-bolt
from
guide
bracket
.

10
.
Raise
window
to
about
7
1
/2in
.
(190
mm)
from
top
.
If
nec-

essary,
temporarily
reconnect
batterycable
.
Remove

window
rear
limit
stop
bracket
.
See
Fig
.
12
.

WINDOW
SERVICE,
2-DOOR
MODELS

Dashboard,
removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
vi¡¡
.

2
.
Remove
center
console
as
described
earlier
.

3
.
Remove
glove
compartment
as
described
earlier
.

4
.
Remove
lower
left
dash
trim
piece
as
described
above
.
Remove
lower
right
dash
trim
panel
.
See
Fig
.
4
.

Fig
.
4
.



Lower
right
dash
trim
piece
retaining
screw
(arrow)
.

WARNING
-

Store
the
removed
airbags
in
a
safe
place
.
Position
the
airbags
facing
up
.

8
.
Remove
instrument
cluster
.
See
620
Instruments
.

5
.
Remove
driver
and
passenger
airbags
.
See
721
Air-

bag
System
(SRS)
.

6
.
Remove
steering
wheel
.
See
320
Steering
and
Wheel
Alignment
.

INTERIOR
TRIM



513-
3

Fig
.
5
.



Driver
side
knee
bolster
mounting
bolts
(arrows)
.

9
.
Remove
headlight
switch
.
Remove
turn
signal
and
windshield
wiper/washer
stalk
switches
.
See612
Switches
and
Electrical
Accessories
.

10
.
Remove
A/C
control
head
and
module
.
See
640
Heat-ing
and
Air
Conditioning
.

11
.
Remove
radio
.
See650
Radio
.

12
.
Remove
A-pillar
(windshield
pillar)
trim
on
left
and
right
sides
.
See
Fig
.
6
.

UU13156
Fig
.
6
.



A-pillar
(windshield
pillar)
trim
removal
.
Right
side
shown,
left
7
.
Remove
driver
side
knee
bolster
.
See
Fig
.
5
.



is
similar
.

DASHBOARD