Data Link BMW 328i 1998 E36 Electrical Troubleshooting Manual

BMW NA


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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318is, 323i, 328i, M3,
INCL. CONVERTIBLE)
SCHEMATICS MODEL YEAR 1998

0100.0
INDEX
0110.0INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART
0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS

0670.4
GROUND DISTRIBUTION
0670.5DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM

1240.0
START

2460.2
ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)



2460.4


ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)

5116.0
POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH)
5126.0
ZKE CENTRAL LOCKING (ZV)
5133.1
POWER WINDOWS (FH)
5200.0
POWER SEATS

5203.0
HEATED SEATS




5410.1



POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP


6100.0


CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN




6135.0



DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)


6169.0


WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER

6213.1
ANALOG CLOCK

6213.2
MULTI–FUNCTION CLOCK

6214.0
ON–BOARD DISPLAY




INDEX








BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S29 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0-01. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION), B6204 1210.17-06. . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.17-10. . . . . . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.20-09. . . . . . . . . . . . . . . . .
CASSETTE BOX LIGHT, E45y 6300.0-00. . . . . . . . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0. . . . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CENTRAL LOCKING SWITCH, S302 5126.0-02. . . . . . . . . . . . . . . . .
CENTRAL POWER WINDOW SWITCH, S40y 5133.1-03. . . . . . . . .
CHARGING SOCKET, X779 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK CONTROL MODULE, A4 6581.2. . . . . . . . . . . . . . . . . . . . . . .
CHILD PROTECTION CONTROL (CONSOLE), S130 5133.1-02. .
CHIME MODULE, H10 6581.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-03. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.1-00. . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . . COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.7-04. . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.1-01. . . . .
CONVERTIBLE TOP CONTROL MODULE, A96 5430.1-00. . . . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH,
S164 5430.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP MOTOR, M101 5430.1-02. . . . . . . . . . . . . . . . .
CONVERTIBLE TOP POSITION MICRO SWITCH,
S165 5430.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID LOCK MOTOR,
M43 5430.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MICRO SWITCH,
S214 5430.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MOTOR, M100 5430.1-02. . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.. . . . . . . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5-00. . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-01. . . . . . . . . . . . . . . . . .
DEFOGGER RELAY, REAR, K13 6424.0-00. . . . . . . . . . . . . . . . . . . .




SYMBOLS $%%




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1.5 BR DATA LINK
0670.5 .5 WS/GE
0670.0-030670.0-02
1.5 BRN9
RADIO
THE COMPLETE
WIRE PROGRES-
SION AND FUR-
THER CIRCUITS
CONNECTED TO
GROUND X497 ARE
SHOWN IN CELL
”0670.4 GROUND
DISTRIBUTION” AT
GROUND X497
THE COMPLETE
WIRE PROGRES-
SION AND FUR-
THER CIRCUITS
CONNECTED TO
FUSE 18 ARE
SHOWN IN CELL
”0670.3 FUSE
DETAILS” AT FUSE
18
CURRENT PATH IS
CONTINUED AS
LABELED P90
FRONT POWER
DISTRIBUTION BOX F18
15A
GROUND
DISTRIBUTION
0670.4
N1
ANTI–THEFT
CONTROL MODULE
(DWA) FUSE DETAILS
0670.3A1
GENERAL MODULE
X252
17X332
2
CIRCUIT REF-
ERENCE–A WIRE
WHICH CONNECTS
TO ANOTHER CIR-
CUIT
A2
INSTRUMENT
CLUSTER
X16
11RXD
ARROW SHOWS
DIRECTION OF
CURRENT FLOW
AND IS REPEATED
WHERE CURRENT
PATH CONTINUES
X497
X1812615
X491





X0
0670.2 POWER DISTRIBUTION $%%




%%&
G1
BATTERY0670.2-02
P90
FRONT POWER
DISTRIBUTION
BOX



30B+ X6512
X6509
M6510
STARTERG6509
GENERATORX2
10 RT
1240.0
1230.010 RT 50 RT25 RT
G6430
B+ JUMP START
JUNCTION POINT
X6431X6430
X6437X6433
6 X6301
K6301w
FUEL PUMP RELAY
8 X6300
K6300
ENGINE CONTROL
MODULE RELAY 86 30
6
2.5 RT
2.5 RT 4 RT 1 RT
26 X6000A6000
ENGINE CONTROL
MODULE (DME)
1210.20
4 RT6 X6326
K6326
UNLOADER RELAY,
TERMINAL 15
1210.20
6 RT
6 RT6 RT2.5 RT
X641026 X8500A8500
TRANSMISSION
CONTROL MODULE
(EGS)
F9780A0670.2-07
318is
14 X6002
D100
DATA LINK
CONNECTOR2.5 RT
2 X6304K6304
SECONDARY AIR
PUMP RELAY
1210.20 4 RT
F25A
4
X10015
2 X6300
4 RT/WS
.5 RT/WS
9 X6031
3 X10015
1 RT/WS/GE ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20X6821
1 RT/WS/GE
FUSE DETAILS
0670.3
87
F1815A
16
X10016
13 X20
15 X10016
2.5 GN/VI
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2 X6301
2460.2
2.5 GN/VI
2.5 GN/VI




POWER DISTRIBUTION $%%




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323i, 328i, M3
70 RT6 RT
6 RT
F9780AX0
30B+ X6512
X6509
M6510
STARTERG6509
GENERATOR 16 RT
1240.0
1230.0 10 RT
25 RT
G6430
B+ JUMP START
JUNCTION POINT
X6433X6430
X6432X6431
.5 RT .5 RT2 X6304
K6304
SECONDARY AIR
PUMP RELAY
1210.176 RT
X6411
X6437
26 X8500A8500
TRANSMISSION
CONTROL MODULE
(EGS)
2460.2
26 X6000A6000
ENGINE CONTROL
MODULE (DME)
1210.17
X6412
4 RT
4 RT
4 RT
1.5 RT
2 1
F49
20AX19564
X19564
4 RT 4 RT
P96
AUXILIARY FUSE
BOX IN LUGGAGE
COMPARTMENT
6 X6326K6326
UNLOADER RELAY,
TERMINAL 15
2.5 RT
0670.2-02P90
FRONT POWER
DISTRIBUTION
BOXX2
0670.2-07
FUSE DETAILS
0670.3
G1
BATTERY1210.17
14 X6002
D100
DATA LINK
CONNECTOR 2.5 RT6 X6301
K6301
CYL. 1–6 FUEL
PUMP RELAY
F1815A
16
X10016
13 X20
15 X10016
2.5 GN/VI
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2 X6301
1.5 GN/VI
2.5 GN/VI
1.5 GN/VI
X8007
8 6
K6300
ENGINE CONTROL
MODULE RELAYX63004 RT
30
F505A
2
X10273
2 X6300
2.5 RT/WS
1.5 RT/WS
8 X20
1 X102731 RT/WS/GEX6822
FUSE DETAILS
0670.3
87
4 RT/WSX6821ENGINE CONTROL
SYSTEM MS41.1
(6–CYLINDER M52)
1210.17
P97
AUXILIARY FUSE
BOX
1 RT/WS/GE

2
1X19561M3
S8503
PROGRAM SWITCH
D100
DATA LINK
CONNECTOR 16
FUSES 26, 27, 28, 29, AND 30
 $%%




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FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F30
7.5A
X10017





X2022F26
10A
X8511S8511
REVERSING LIGHT
SWITCH 2D100
DATA LINK
CONNECTOR
X511S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH 2X85035
1210.20
1240.0
2460.2X511
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH 5
6571.0
F297.5A
E11
LEFT HIGH BEAM
LIGHT
F285A
E12
RIGHT HIGH BEAM
LIGHT
X100712
X100742
2460.2
6322.02460.2
6322.0X6002
16 X6002
20 18 16 12
1.5 GN/WS.5 GN/GR 1 WS/GN 1 WS/BL
6312.06312.0 .35 GN/WS 1 GN/WS 1.5 GN/WS
1.5 GN/WS
1 GN/WS 1.5 GN/WS
1.5 GN/WS 1.5 GN/WS WITHOUT EGSWITH EGS X1168
X6835
1.5 GN/WS
X6835
56a 56a
WITH EGS
2460.4 2460.4
2460.4 1210.173450.0
6211.0
6213.2
F275A
X16
A2w
INSTRUMENT
CLUSTER 23
6581.2 14
.5 GN/VI
.35 GN/WS
3450.1
M3

FUSE 46
 $%%




%%&


FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F46
15A
X1182





X2226
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)S28
CRUISE CONTROL
SWITCH
6571.0 6571.0 1.5 VI/GE
S30
BRAKE LIGHT
SWITCHX1716
A2w
INSTRUMENT
CLUSTER
6211.0 .5 VI/GE 1.5 VI/GE.5 VI/GEX781
X1001832
6213.2
6325.0
6581.2.5 VI/GE
X721
2460.2
WITH CCM
2460.4
3450.1
S29
BRAKE LIGHT
SWITCH X1161
6325.0WITHOUT CCM 1.5 VI/GE
X60024 .5 VI/GE
X60318
X8103
.5 SW/VI/GE
.5 SW/VI/GE
D100
DATA LINK
CONNECTOR


GROUND X6454
 $%%




%%&


GROUND DISTRIBUTION
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
X850034 6
1.5 BR
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
28
1 BR
X6462
X6492
6 BR
X6002
19
X6454
B6209
HALL EFFECT CAM-
SHAFT SENSOR
A6000
ENGINE CONTROL
MODULE (DME)
X600034 28
2.5 BR
1.5 BR
6
2.5 BR55
2.5 BR
X6463
4 BRD100
DATA LINK
CONNECTOR
B6217
HOT FILM AIR
MASS METER
1.5 BR
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
X6460
1.5 BR 1.5 BRX6217
1
X6209
3
.5 BR
1.5 BR
.5 BRK6326
UNLOADER RELAY,
TERMINAL 15
X63264
.5 BR
318is
K6304
SECONDARY AIR
PUMP RELAY
X63045
.35 BR

GROUND DISTRIBUTION




GROUNDS X6454 AND X6455
 $%%




%%&


34324X600028
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
2.5 BR 2.5 BRA6000
ENGINE CONTROL
MODULE (DME)
X6458
28 X7000
A7000
TRANSMISSION
CONTROL
MODULE (EGS)
A8500
TRANSMISSION
CONTROL
MODULE (EGS)
X6459
B6207
HOT FILM AIR
MASS METER
X62071
X6454
1.5 BR/OR19
X6002D100
DATA LINK
CONNECTOR
6 BR1.5 BR
4 BR/OR.5 BR/OR 2.5 BR/OR
34
1.5 BR/OR
X8500
.5 BRK6326
UNLOADER RELAY,
TERMINAL 15
X63264
323i, 328i, M3
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
.5 BR
K6304
SECONDARY AIR
PUMP RELAY
X63045
.35 BR X6492
Y6133
AIR PUMP
X61331
4 BR
X6455
2.5 BR





BLOCK DIAGRAM
0670.5 DATA LINK $%%







SLIP CONTROL
(ABS)
3450.0
SUPPLEMENTAL
RESTRAINT
SYSTEM (AIR BAG)
3234.0
CENTRAL BODY
ELECTRONICS
(ZKE IV)
6100.0
INSTRUMENT
CLUSTER
6211.0
ON–BOARD
COMPUTER (BC V)
6581.2
TXDRXD
D100
DATA LINK
CONNECTOR
INTEGRATED CLIMATE
REGULATION (IHKA E36)
6450.7
%%&
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2
SLIP CONTROL
(ABS/ASC)
3450.1
ZKE CENTRAL
LOCKING (ZV)
5126.0 ENGINE CONTROL
SYSTEM MS41.1
(6–CYLINDER M52)
1210.17ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20
ELECTRICAL
CONVERTIBLE TOP
5430.1
DRIVE–AW AY
PROTECTION (EWS II)
6135.0
CRUISE CONTROL
(TEMPOMAT)
6571.0
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A5S 310Z)
2460.4