charging BMW 328i 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY

6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0PARK/TAIL LIGHTS
6320.0
LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS


6332.1

GLOVE BOX LIGHT/CASSETTE
BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER
6350.0 CRASH CONTROL MODULE
6410.5 HEATING CONTROL (HR)
6412.10 PARK VENTILATION WITH HR
6412.20 PARK VENTILATION WITH
IHKA E36


6424.0

REAR WINDOW DEFOGGER/
ANTENNA
6450.7 INTEGRATED CLIMATE
REGULATION (IHKA E36)
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI/T OP HIFI

6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0 CRUISE CONTROL (TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)
6581.2ON–BOARD COMPUTER (BC V) 7000.0 COMPONENT LOCATION CHART 7100.0 COMPONENT LOCATION VIEWS 8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS




INDEX








BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S29 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0-01. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION), B6204 1210.17-06. . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.17-10. . . . . . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.20-09. . . . . . . . . . . . . . . . .
CASSETTE BOX LIGHT, E45y 6300.0-00. . . . . . . . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0. . . . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CENTRAL LOCKING SWITCH, S302 5126.0-02. . . . . . . . . . . . . . . . .
CENTRAL POWER WINDOW SWITCH, S40y 5133.1-02. . . . . . . . .
CHARGING SOCKET, X779 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK CONTROL MODULE, A4 6581.2. . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6581.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-01. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.1-00. . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . . COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.7-04. . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.1-01. . . . .
CONVERTIBLE TOP CONTROL MODULE, A96 5430.1. . . . . . . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH,
S164 5430.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP MOTOR, M101 5430.1-02. . . . . . . . . . . . . . . . .
CONVERTIBLE TOP POSITION MICRO SWITCH, S165 5430.1-01
CONVERTIBLE TOP STORAGE LID LOCK MOTOR,
M43 5430.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MICRO SWITCH,
S214 5430.1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MOTOR, M100 5430.1-02. . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.. . . . . . . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-01. . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER RELAY, REAR, K13 6424.0. . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER/ANTENNA, REAR, E10 6424.0. . . . . . . . . . . . . . . . . . . .




INDEX








FUEL TANK PRESSURE SENSOR, B72 1210.17-10. . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-05. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-00. . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER INDICATOR, E96 6300.0-01. . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/
CHARGING SOCKET/CIGAR LIGHTER 6332.1. . . . . . . . . . . . . . . .
GLOVE BOX LOCK MOTOR, M107 5126.0-00. . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-04. . . . . . . .
HARD TOP CONNECTOR 1, E99 5430.1-00. . . . . . . . . . . . . . . . . . . .
HARD TOP CONNECTOR 2, E100y 6330.3-03. . . . . . . . . . . . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT WASHER (SRA) 6167.1. . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6410.5-01
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6450.7-02
HEAT EXCHANGER TEMPERATURE SENSOR, RH, B126450.7-02HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT/REAR SPOILER, H34z 6325.0. . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-01. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1. . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-02. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1. . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-05. . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-06. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY (ALPINE), K108 6575.2-02. . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-06. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.. . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .




0670.1 FUSE CHART




FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1230.0
1240.0
3234.0
3450.1
5116.0



30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4


ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)

5A 30A 15A 10A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
30A









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
5126.0

ZKE CENTRAL LOCKING (ZV)

5430.1
6100.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV) 5133.1
5200.0
5203.0
5410.1


POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)













6133.0HORN

6135.0DRIVE–AWAY PROTECTION (EWS II)




5120.0
ZKE DOOR LOCK HEATING (TSH)

6160.1WIPER/WASHER MODULE (WWM)

5A 5A




FUSE CHART




FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6167.1
6211.0
6213.1
6214.0
6300.0
6312.0
6313.0


30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A







20A 15A 30A 5A
HEADLIGHT WASHER (SRA)
ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
ANALOG CLOCK












5A 30A 10A15A 10A30A


6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0
6424.0CRASH CONTROL MODULE
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS







6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.5HEATING CONTROL (HR)

6169.0WINDSHIELD WASHER JET HEATERS

6412.10PARK VENTILATION WITH HR

6412.20PARK VENTILATION WITH IHKA E36


6213.2MULTI–FUNCTION CLOCK

1210.20
1230.0
1240.0
3234.0
3450.1
5116.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)




FUSE CHART




FUSES 30 TO 50




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A10A

40        38 37 36 35
5A



7.5A


15A



1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)


5430.1
6100.0
6133.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV)
HORN 5133.1
5200.0
5203.0
5410.1POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD) 5126.0ZKE CENTRAL LOCKING (ZV)














40A






20A


5A










6135.0DRIVE–AWAY PROTECTION (EWS II)



5120.0ZKE DOOR LOCK HEATING (TSH)
6160.1WIPER/WASHER MODULE (WWM)

6211.0
6213.2
6214.0
6300.0
6312.0
6313.0ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
MULTI–FUNCTION CLOCK





FUSE CHART








FUSE NUMBER









40           











FUSES 30 TO 50

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A 10A 5A7.5A


15A
6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6350.0
6410.5
6424.0CRASH CONTROL MODULE
HEATING CONTROL (HR)
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS










6314.0PARK/TAIL/UNDERHOOD LIGHTS



40A



20A


5A




6169.0WINDSHIELD WASHER JET HEATERS
6412.10PARK VENTILATION WITH HR
6412.20PARK VENTILATION WITH IHKA E36 6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)

E32
LUGGAGE
COMPARTMENT
LIGHT
FUSES 32 AND 33







FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F33
10A
X1079





X18922
6510.1
X531
1
E28
FRONT CIGAR
LIGHTER
6332.1 2.5 RT/SW/WS
X5035
S8
LIGHT SWITCH
6300.0
X5421
X779
CHARGING SOCK-
ET
6332.1X7121 .75 RT/WS
6330.3 6320.0 .75 RT/WS
.5 RT/WSX481
F3230A
X1325212
6100.0
E34
FRONT DOME
LIGHT/MAP READ-
ING ASSEMBLY X3362
6330.3
X1312
N22
CD CHANGERA104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) .75 RT/WS
.75 RT/WS .75 RT/WS
X1001864
1 RT/WS
1 RT/WS
.75 RT/WS
6314.0
6581.2
X4001
1 RT/WSX334
S2
IGNITION SWITCH .75 RT/WS
6330.3
X1952716
D110
OBD II
CONNECTOR .75 RT/WS
0670.2
X133051
.75 RT/WS
TELEPHONE
CONNECTOR
CENTER CONSOLE
TELEPHONE
CONNECTOR
LUGGAGE
COMPARTMENT

. 35 BR
X107113




GROUND DISTRIBUTION
X183363
GROUND X10012







.5 BR 21.75 BRX542
2
.5 BRX516
3S18
HAZARD SWITCH
. 5 BRE42
GLOVE BOX LIGHT. 5 BRS21w
ENGINE HOOD
SWITCH X779
CHARGING SOCK-
ET
1 X371
1
E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT X1193
4 BR
X10012
X218
0670.4-144 BR
X6714N2
FINAL STAGE UNIT
X8161M30
BLOWER MOTOR
23
X1527
N10
MULTI–FUNCTION
CLOCK
X1070
17
.5 BR
N4
ON–BOARD
COMPUTER
2.5 BR.5 BR .5 BR 2.5 BR
X818
2.5 BR
X359
.75 BR
A35
ON–BOARD
DISPLAY
X133052 TELEPHONE
CONNECTOR
CENTER
CONSOLEA115
AUTOMATIC
CLIMATE CONTROL
MODULE
WITH HR WITH IHKA
2.5 BR
N5
ANALOG CLOCK
X1155
2
.5 BR