resistance BMW 528i 2000 E39 Owner's Manual
Page 785 of 1002
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340-23
Brakes
- Using flat-bladed screwdriver, reach into brake drum through
lug bolt hole. Turn brake adjuster until wheel no longer turns.
Back adjuster off
12 notches.
Parking brake adjusting (initial)
Back
off adjuster through wheel
lug bolt hole 12 notches
- Working inside car, set parking brake several times to seat
cable. Then pull parking brake
lever up two notches. Tighten
cable adjusting nuts until it is just possible to turn rear wheels
with slight resistance.
- Release lever and make sure rear wheels turn freely
- Turn on ignition. Pull up parlting brake lever 1 notch and
make sure that parking bralte warning light comes on. if not,
adjust parking bralte warning light contact switch.
- Install parking brake lever boot. Install road wheel lug bolts.
Tightening torque Road
wheel to hub 120 i. 10 Nrn (89 i- 7 ft-lb)
Parking brake shoes, removing and
installing
- Raise rear of car and remove road wheels.
WARNING-
Make sure that the car is firmly supported on jack stands de-
signed for
the purpose. Place jack stands beneath structural
chassis points. Do not place
jaclc stands under suspension
parts.
- Without disconnecting brake fluid hose, remove rear bralte
calipers from trailing arms. Remove rear brake rotors as de-
scribed earlier.
CAUTION-
Do not let the brake caliper assembly hang from the brake
hose. Support caliper from chassis with strong wire.
4 Unhook return sprlngs (arrows) from brake shoes
Page 797 of 1002
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Body shell
Exterior and aerodynamics
Crash behavlor -frontal impact
-side impact
Body
-rear impact Structural body components -rigidity
-rollover -strength -vibrations -acoustics
Bumpers compartment lid -bendable Seets,.steerlng system .dents -vibrations bars -vibration patterns
Fenders -aerodvnamic
With its traditional styling features, such as the ltidney grille.
circular headlights behind a glass cover (for reasons of
streamlining), and the
"kiclt" in the rear most roof pillar (C-pil-
lar), the E39 can be immediately recognized as a BMW.
The BMW 5 Series chassis is a unibody design constructed of
high strength steel. Attaching parts, such as the front fenders,
rear quarter panels, doors,
trunk lid and hood are also con-
structed of
steel.
Computer aided design (CAD) techniques have been used in
refining the
E39 body to reduce vehicle weight while retaining
strength and increasing torsional rigidity. For good handling
purposes, the more rigid the structure the more precisely the
suspension can operate.
Wind resistance
Windows bonded flush to the body and the guided flow of
cooling air into the engine compartment provide the
carwith a
good coefficient of drag (Cd).
E39 cars have been designed
for balanced aerodynamics but not necessarily an extremely
low Cd. See table below.
Windshield wipers are designed for effectiveness at speeds
up to and beyond 200
ltph (124 mph).
Coefficient of aerodynamic drag (Cd)
6-cylinder sedan 0.30
V-8 sedan 0.31
6-cylinder Sport Wagon 0.31
V-8 Sport Wagon 0.33
Fenders
The exterior panels are corrosion-resistant zinc coated (gal-
vanized) steel. The front fenders are bolted on. For front fend-
er replacement information, see
410 Fenders, Engine
Hood.
Page 868 of 1002
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51 2-4
I Door Windows
/ Anti-trap strip
Power window motors
The window motors are mounted on cable regulators. The
window motor control circuit consists of two wires for operat-
ing the motor in both directions.
The motors are activated by relays in the GM
Ill. The relays
provide either power or ground depending on the direction of
window travel. The GM
Ill controls the polarity based on a re-
quest to run the window from a window switch or a conve-
nience
openinglclosing signal.
Convenience openinglclosing
The GM Iii provides the convenience openlclose feature, pro-
viding control of the power windows (and sunroof) from out-
side the vehicle with the key in the driver's door lock. The FZV
(remote key) provides the same function for window opening
only.
Anti-trap protection is active during convenience closing from
the driver's door lock.
If the GM receives a request to operate convenience closing
or opening for more than
110 seconds, the function is deacti-
vated and a
fault code is stored.
Window anti-trap protection
4 A rubber pressure guard is located at the top edge of each
door frame. It consists of two contact strips that close when
subjected to pressure. When the contact strip closes (for ex-
ample, a hand is trapped between the top of the window and
the door frame), an anti-trap signal is sent to the GM
Ill. The
window immediately (within
10 milliseconds) reverses direc-
tion. This feature does not require
initialization.
The E39 pressure sensor finger guard has a resistance of 3
Kw and it is monitored for open circuits. When pressed, the
monitored resistance changes to
< 1 Kw. if anti-trap protection
becomes faulty the one touch window closing will not func-
tion.
Window anti-trap protection is
only active in the one touch
and convenience close modes of operation. If the window
switch is pulled and held, anti-trap protection will not function.
The anti-trap contact strip has a resistance of
1.2 K Ohm and
it is monitored for open circuits. Faults with the anti-trap sys-
tem will cancel the one touch feature requiring the window
switch be held to close the window.
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51 5-24
l~entral Locking and Anti-Theft
ANTI-THEFT SYSTEM (DWA)
When the anti-then system (DWA) is armed, the doors, hood,
windows, trunk lid or tailgate are monitored against forcible
entry by switches and sensors. The vehicle is protected
against being jacked up or towed away by a tilt sensor.
The control electronics for DWA are integrated in the General
Module (GM). In addition to the control electronics, the sys-
tem includes the following components.
* DWA horn
DWA LED indicator
- Tilt sensor
- Monitoring switches and sensors
The system can be armed or disarmed from the driver's door
lock,
trunklid lock, tailgate lockorthe remote transmitter (FZV
Itey). When armed, the alarm horn
soundsfor30seconds and
the low beam headlights and turn signals flash for
5 minutes.
The electronic immobilizer (EWS) is also activated when
DWA is activated.
The alarm is switched off immediately if key is inserted in door
loclt or FZV key button is used.
DWA LED Status
The DWA status LED is located in the rear view mirror (ar-
row). When DWA is armed, the LED flashes slowly to indi-
cate armed status.
The LED and exterior lights flash once and the alarm horn
sounds when the system is successfully armed ordisarmed.
The LED will continue to flash slowly denoting the armed sta-
tus. If any monitored input is not closed when the system is
armed, the LED will flash rapidly for
10 seconds to indicate
the fault.
Tilt sensor
-
4 The tilt sensor, located on the left side of trunlt or cargo com- -
partment, consists of a conductive liquid chamber, a proces-
sor board and metal probes. The probes are submersed in
the liquid and produce a resistance value dependent on the
tilt of the sensor (angle of the vehicle). This resistance be-
comes the reference value when the DWA system is armed.
.-
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51 5-25
Central Lockina and ~nti-~heftl
1
Tilt sensor operation:
1. DWA armed, vehicle level. Tilt sensor sends HlGH sig-
nal to General Module (GM).
2. DWA armed, vehicle tilted. The fluid moves in sensor,
changing resistance value.
HlGH signal changes to
LOW signal. GM activates alarm.
If the vehicle is jacked up or lifted in any way, the angle of the
liquid changes, producing a change in the resistance value.
The sensor signals the GM to activate the DWA alarm. The
sensor resets at the new angle.
This allows the DWA system
to remain armed and to reactivate the alarm if tlie vehicle is
moved again
Locking the vehicle twice within a few seconds will deactivate
the tilt alarm sensor while arming tlie remainder of the sys-
tem. This allows the vehicle to be transported in an armed
state without activating tlie alarm.
Interior protection
The interior motion sensor is mounted in the center of the
headliner panel. Due to the design of the vehicle interior, the
sensor must be installed in the correct direction to ensure
proper operation of the system.
lnterior sensor FIS (1997 - 1999 models)
4 When the alarm system is armed, the FIS sensor emits elec-
tromagnetic waves at
a frequency of 2.45 GHz. As long as
nothing is moving in the vehicle, the waves are reflected
baclc
to the sensor at the same frequency. If a foreign object enters
the vehicle, the frequency of the reflected signal changes.
The sensor detects the changed frequency and triggers the
alarm.
Every time the DWA system is armed, the sensor adapts to
whatever objects might be stationary in the interior. This al-
lows pacltages or objects to be left inside tlie car without ef-
fecting the operation of the system. The sensitivity of the
sensor is set so that the moving object must be at least as
large as a bumble bee. This prevents a false alarm from oc-
curring if a small insect is caught in the vehicle.
FIS is switched off when the vehicle is locked two times within
ten seconds. The DWA LED will flash one time for confirma-
tion. This allows the sensor to be switched off to avoid false
alarms when the windows are left open for venting.
Page 933 of 1002
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Sunroof, adjusting
The sunroof is controlled by a set of cables that move the sun-
roof panel along guide rails when the motor is operated. The
sunroof can be adjusted without removing it from the car.
NOTE-
Be sure to check drains in front corners of sunroof carrier if
water is entering car through headliner.
- The sunroof panel should be adjusted under the following cir-
cumstances:
Sunroof misaligned with roof.
Sunroof does not close squarely.
* Wind noise at high speeds (sunroof closed).
Sunroof has been removed.
For correct sunroof alignment:
Sunroof must be fully closed.
Gap must be even all around edge of sunroof.
Front of sunroof must be flush to
1 mm (0.04 in.) below sur-
face of roof.
. Rear of sunroof must be flush to 1 mm (0.04) above sur-
face of roof.
NOTE-
Use a credit card to measure the gap. The card sllould insert
through the gap with equal resistance all around the perimeter.
Sunroof with steel roof panel, adjusting
- The headliner panel must be disengaged from the drive as-
sembly and moved rearward in order to access the roof panel
attaching screws.
CAUTIOI\C
Sunroof panel must never be moved to open position when . .
I the headliner is disenaaaed. 1
- Start with a fully closed roof panel.
- Remove drive motor access cover. See Sunroof motor, re-
placing.
Using hex key from tool kit, turn motor drive 90" counter-
clockwise.
Rear of sunroof panel will drop
2 to 3 mm (0.08 to 0.12 in).
This disengages headliner from sunroof panel.
- Push headliner panel rearward, exposing roof panel attach-
ing screws.