ESP BMW 8 SERIES 1994 E31 Cruise Control Acutator
Page 5 of 25
Theory of Operation
The throttle is simultaneously linked by cable to the cruise control  
actuator and by a second cable to the accelerator pedal.  The core of  
the cruise control actuator is a small motorized drum which winds or  
unwinds a belt of rubberized fabric.  This control belt is affixed to the  
cable connected to the throttle.  Thus, by winding the belt the throttle  
cable can be retracted, or by unwinding it can be extended.
When the cruise control is not in use, the motor drive is disengaged  
from the drum.  This allows the drum to turn easily and the throttle  
cable to move freely in response to accelerator pedal action.  A  
clockwork style spring supplies mild tension to keep the belt wrapped  
around the drum and also takes up slack from the throttle cable.
A solenoid is used to engage the motor drive with the drum.  When the  
solenoid is energized a small armature is moved which pushes a  
sprocket into contact with the integrated gear on the drum.  At this  
point, if current is supplied to the drive motor, the drum will wind.  If  
the polarity of the current is reversed, the drum will unwind.
The control unit (“brain”) is located in the electronics bay.  The control  
unit can thus command the actuator to engage or disengage, to reel in  
the throttle cable or extend it.  This provides the necessary control  
capabilities.
To maintain a set vehicle speed, the control unit needs to know the  
rotational position of the drum.  A potentiometer (variable resistor)  
integrated into the drum supplies this information to the control unit.  
A resistance proportional to the position of the drum is constantly  
presented to the control unit.  This feedback allows the control unit to  
determine how the actuator has responded to its commands.
By using the current vehicle speed (supplied by another sensor) along  
with the feedback from the actuator, the control unit can adjust the  
actuator as necessary to maintain vehicle speed.
BMW Cruise Control Actuator 1985 to 1996 – Technical Data page  5  of  25
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