transmission BMW M3 1993 E36 Service Manual
Page 177 of 759
Table
i
.
ECM
Pin
Assignment-Bosch
DME
M3
.1
Pin
Signal
Component/function
2
ignal
FUEL
INJECTION
130-
3
1
45
vacant
-
46
vacant
-
-
47
vacant
-
-
48
output
A/C
compressor
control
A/C
compressor
disabled
via
compressor
control
relay
49
vacant
-
-
50
output
Ignition
control
(terminal
1),cyl
.
n
o
.
4
Primary
signal,
ignition
coil
cyl
.
n
o
.
4
51
output
Ignition
control
(terminal
1),cyl
.
n
o
.
6
Primary
signal,
ignition
coil
cyl
.
no
.
6
52
output
Ignition
control
(terminal
1),cyl
.
n
o
.
5
Primary
signal,
ignitioncoil
cyl
.
no
.
5
53
vacant
-
54
input
Power
supply
Battery
voltage
(+)
from
main
relay
terminal
87
55
ground
Ground
Ground
for
ignition
control
56
input
Power
supply
(terminal
15)
Batteryvoltage
(+)
with
key
on
or
engine
running
57
vacant
-
-
58
vacant
-
-
59
output
Throttleposition
sensor
Throttleposition
sensorsupply
voltage
(5
VDC)
60
input
Data
link
connector
Programming
voltage
61
vacant
-
-
62
vacant
-
-
63
vacant
-
-
64
input
Ignition
timing
intervention
from
A/T
control
module
(only
active
during
gearshift)
65
input
Automatic
transmission
(A/T)
range
switch
Transmission
park
or
neutral
signal
66
vacant
-
-
67
input
Engine
speed/crankshaft
position
sensor
Crankshaft
position/rpm
(voltage
(VAC)
between
pins
67
and
68)
68
input
Engine
speed/crankshaft
position
sensor
Crankshaft
position/rpm
(voltage
(VAC)
between
pins
67
and
68)
69
vacant
-
-
70
input
Oxygen
sensor
Oxygen
sensor
signal
(0-1
VDC
fluctuating
with
engine
running)
71
ground
Oxygen
sensor
Oxygen
sensor
signal
ground
72
vacant
-
-
73
input
Road
speed
Road
speed
signal
from
instrument
cluster
74
output
Engine
speed
(TD)
Engine
speed
(TD)
signalto
instrument
cluster
75
vacant
-
-
76
vacant
-
-
77
input
Intakeair
temperature
(IAT)
sensor
Intake
air
temperature
(0-5
V,
temperaturedependent)
78
input
Engine
coolant
temperature
(ECT)
sensor
Engine
coolant
temperature
(0-5V,
temperature
dependent)
79
vacant
-
-
80
vacant
-
-
81
input
On-boardcomputer
Drive-away
protection
enable
82
vacant
-
-
83
vacant
-
-
84
vacant
-
-
85
input
A/C
pressure
switch
From
Integrated
climate
control
module
via
A/C
pressure
switch
86
input
A/C
compressor
on
From
Integrated
climate
control
module
87
input
Diagnostic
connector
(RxD)
Diagnostic
RxD
(receive)signal
to
pin
15
in
Data
link
connector
88
input/output
Diagnostic
connector
(TxD)
Diagnostic
TxD
(transmit)
signal
to
pin
20
in
Data
link
connector
ECM
PIN
ASSIGNMENTS
Page 179 of 759
Table
j.
ECM
Pin
Assignment-Bosch
DME
M3
.3
.1
Pin
~
Signal
1
Componentffunction
1
signal
FUEL
INJECTION
130-
33
45
ground
Ignition
circuit
shield
Ground
shieldfor
ignition
circuit
monitoring
46
output
Fuel
consumption
(KVA
signal)
To
instrument
cluster
47
output
Crankshaft
rpm
Engine
speed
(TD)
signal
to
instrument
cluster
48
output
A/C
compressor
control
A/C
compressor
relay
terminal
85
49
vacant
-
-
50
output
Ignition
coil
control,
cyl
.
1
Primary
signal,
ignition
coil
1
51
output
Ignition
coil
control,
cyl
.
2
Primary
signal,
ignition
coil
2
52
output
Ignition
coil
control,
cyl
.
3
Primary
signal,
ignition
coil
3
53
vacant
-
-
54
input
Power
supply
Battery
voltagefrom
main
relay
(terminal
87a)
55
ground
Ground
Ground
for
ignition
control
56
input
Power
supply
(terminal15)
Batteryvoltage
with
key
on
or
engine
running
57
input
Ignition
timing
intervention
From
A/T
control
module
58
vacant
-
-
59
output
Throttleposition
sensor
(TPS)
Voltage
supply
to
TPS
(5
VDC)
60
input
Programming
voltage
Data
link
connector
61
vacant
-
-
62
vacant
-
-
63
vacant
-
-
64
input
A/C
on
signal
From
integrated
climate
control
module
65
input
A/C
pressure
signal
From
integrated
climate
control
module
via
A/C
pressure
switch
66
input
On-board
computer
Drive-away
protection
enable
(starter
immobilization
relay)
67
vacant
-
-
68
vacant
-
-
69
input
Knock
sensor
#2
(cyl
.
4,5,
6)
Knock
sensor
#2
signal
70
input
Knock
sensor
#1
(cyl
.
1,2,
3)
Knock
sensor
#1
signal
71
ground
Ground
Ground
for
knock
sensors
and
shields
72
vacant
-
-
73
input
Throttleposition
sensor
(TPS)
Throttleposition
signal
74
vacant
-
75
vacant
-
-
76
vacant
-
77
input
Intakeair
temperatura
Intakeair
temperatura
sensor
(0-5
VDC)
78
input
Engine
coolant
temperature
Engine
coolant
temperature
sensor
(0-5
VDC)
79
vacant
-
80
vacant
-
-
81
input
Automatic
transmission
gear
positionlneutral
A/T
parkor
neutral
position
signal
safetyswitch
82
vacant
-
-
83
vacant
-
-
84
vacant
-
-
85
vacant
-
-
86
vacant
-
-
87
input
Diagnostic
connector
(RxD)
Diagnostic
RxD
(receive)
signal
to
pin
15
in
Data
link
connector
88
input/output
Diagnostic
connector
(TxD)
Diagnostic
TxD
(transmit)
signal
to
pin
20
in
Data
link
connector
ECM
PIN
ASSIGNMENTS
Page 183 of 759
Table
I
.
ECM
Pin
Assignment-Siemens
DME
MS
41
.1
(continued)
Pin
I
Signal
I
Component/function
1
Signal
FUEL
INJECTION
130-
37
47
-
48
input
Crankshaft
position
sensor
(Hall
effect)
Crankshaft
position
sensor
control
49
input
Power
supply
(terminal
15)
Batteryvoltage
with
key
onor
engine
running
50
output
Solenoid
valve
(running
losses)
Running
losses
51
output
Carbon
canister
valve
Carbon
canister
valve
control
52vacant
-
53
output
Idle
speed
control
valve
Pulsed
ground-close
signal
(seealsopin29)
54
input
Power
supply
Battery
voltagefrom
main
relay
(terminal
87)
55
vacant
-
56
-
57
input
Knock
sensor
(cyl
.
1-3)
Knock
sensor
input
Signal
58
output
Knock
sensor
(cyl
.
1-3)
Knock
sensor
control
59
input
Knock
sensor
(cyl
.
4-6)
Knock
sensor
input
Signal
60
input/output
Diagnostic
connector
(TxD)
Diagnostic
TxD
(transmit)
signal
to
pin
18
in
Data
link
connector
61
output
Oxygen
sensor
heater
(monitoring
sensor)
Oxygen
sensor
heater
ground
62
output
Secondary
air
injection
Secondary
air
injection
control
valve
63
output
Knock
sensor
(cyl
.
4-6)
Knock
sensor
control
64
input
Camshaft
position/rpm
sensor
Camshaft
position/rpm
sensor
control
65
input
Camshaft
position/rpm
sensor
Camshaft
position/rpm
sensor
control
66
-
67
output
Oxygen
sensor
Oxygen
sensor
reference
voltage
68
output
Evaporative
purge
valve
control
Pulsed
ground
with
engine
at
normal
temperature
and
varyingengine
load
69
output
Fuel
pump
relay
control
Fuel
pump
relay
switches
with
engine
runningorcranking
(crankshaft
position
signal
must
be
present
for
relay
switchover)
70
vacant
-
-
71
output
Oxygen
sensor
heater
(regulating
sensor)
Oxygen
sensor
heater
ground
72
output
Oxygen
sensor
(monitoring
sensor)
Oxygen
sensor
referencevoltage
73
input
Main
relay
control
Main
relay
activation
(terminal
85)
74
output
A/C
compressor
control
A/C
compressor
relay
control
75
input
Oxygen
sensor
Oxygen
sensor
signal
76
not
used
-
-
77
input
Oxygen
sensor
(regulating
sensor)
Oxygen
sensor
signal
78
input
Oxygen
sensor
(monitoring
sensor)
Oxygen
sensor
signal
79
output
Oxygen
sensor
(regulating
sensor)
Oxygen
sensor
referencevoltage
80
Traction
control
AST
module
81
Traction
control
AST
module
82
Traction
control
AST
module
83
output
Crankshaft
position
sensor
(Hall
effect)
Crankshaft
position
sensor
control
84
vacant
-
-
85
output
Automatic
transmission
Automatic
transmission
control
module
86
input
Automatic
transmission
Automatic
transmissíon
control
module
87
input
Power
supply
Battery
voltage
from
main
relay
(terminal
87)
88
input/output
Diagnostic
connector
(TxD)
Diagnostic
TxD
(transmit)
signal
to
pin
17
in
Data
link
connector
ECM
PIN
ASSIGNMENTS
Page 195 of 759
170
Radiator
and
Cooling
System
GENERAL
.
.
.....
.
...
.
.
.
.
.
....
.
.
.
.
.
.
.
.170-1
Coolant
Pump
and
Thermostat
........
.
.
.
.
170-1
Radiator
and
Expansion
Tank
.........
.
...
170-1
Cooling
Fans
.
....
.
.
.
.
.
.
.
.
.
.....
.
......
170-2
Warnings
and
Cautions
.
.
.
.
.
.
.
.
.
.
.
.
...
.
.
.
170-2
TROUBLESHOOTING
...
.
.
.
...
.
.
.
.
.
.
.
.
.170-2
Cooling
System
Pressure
Test
...
.
.
.
.
.
.
.
.
.
170-3
Thermostat
Quick
Check
.
.
.
.
...
.
.
.
.
.
.
.
.
.
170-3
Temperature
Gauge
Quick
Check
.
.
.
.
.
.
.
.
.
170-3
Cooling
fan,
testing
.
.
.
.
........
.
.
.
.
.
.
.
.
.
170-4
COOLING
SYSTEM
SERVICE
.
.
.
.
.
.
.
.
.
.
170-5
Coolant,draining
and
filling
.
.
......
.
.
.
.
.
..
170-5
Cooling
system,
bleeding
(radiator
with
integral
expansion
tank)
.....
170-6
GENERAL
This
section
covers
repair
and
troubleshooting
information
for
the
engine
cooling
system
.
For
heater
core
and
related
heating
and
air
conditioning
components,
see640
Heating
and
Air
Conditioning
.
Coolant
Pump
and
Thermostat
A
centrifuga¡-type
coolant
pump
is
mounted
to
the
front
of
the
engíne
.
The
belt-driven
pump
circulates
coolant
through
the
system
whenever
the
engíne
is
running
.
A
thermostat
con-
trols
the
flow
of
coolant
into
the
radiator
.
When
the
engíne
is
cold
the
thermostat
is
closed
so
coolant
bypasses
the
radiator,
recirculating
from
the
engíne
directly
back
to
the
pump
.
When
the
engíne
reaches
operating
tem-
perature,
the
thermostat
opens
and
coolant
circulates
through
the
whole
system
including
the
radiator
.
Radiator
and
Expansion
Tank
The
radiator
is
a
crossflow
design
.
A
translucent
expansion
tank
provides
for
coolant
expansion
at
higher
temperatures
and
easy
monitoringof
the
coolant
leve¡
.
On
4-cylinder
modeis,
the
radiator
expansion
tank
is
integral
with
the
radiator
.
See
Fig
.
1
.
RADIATOR
AND
COOLING
SYSTEM
170-1
Belt-driven
cooling
fan,
replacing
.
.......
.
.
.
170-7
Electric
cooling
fan,
replacing
.
.
.
.....
.
.
.
.
.
170-8
Auxiliary
cooling
fan,
replacing
.
.
.....
.
.
.
.
.
170-8
Thermostat,
replacing
.
.
.
.
.
.
.
.
.
.....
.
.
.
.
.
170-9
Coolant
pump,
replacing
..........
.
.
.
.
.
.
170-10
RADIATOR
SERVICE
.....
.
......
.
.
.
.
.
.
170-11
Radiator,
removing
and
installing
....
.
.
.
.
.
.
170-11
TABLES
a
.
Coolant
Temperature
Sensor
Wire
Colors
...
.
..
.
.
170-3b
.
Auxiliary
Cooling
Fan
Switching
Temperatures
.:.
.170-4
c
.
Auxiliary
Cooling
Fan
Temperature
Switch
Tests
..
..
.
...
...
.
.............
.
..
.
.
170-5d
.
Cooling
System
Capacities
..............
..
.
.
.
170-6
A
.
Expansion
tank
C
.
Dualtemperature
fan
switch
B
.
Radiator
drain
screw
Fig
.
1
.
Radiator
assembly
with
integral
expansion
tank
(4-cylinder
engine)
.
On
6-cylinder
models,
a
standalone
expansion
tank
is
used
.
On
cars
with
automatic
transmission,
ATF
is
circulated
through
an
additional
heat
exchanger
(ATF
cooler)
.
GENERAL
Page 196 of 759
170-2
RADIATOR
AND
COOLING
SYSTEM
Cooling
Fans
TROUBLESHOOTING
Belt-driven
coolingfan
.
The
primary
cooling
fan
is
belt-
driven
.
It
is
mounted
to
the
frontof
the
coolant
pump
through
a
fan
clutch
.
The
fan
clutch
is
a
viscous
fluid
coupling
that
con-
trols
the
speed
of
thefan
based
on
engine
compartment
tem-
perature
.
Electric
cooling
fan
.
Models
with
M44
engine
and
stan-
dard
transmission
substitute
an
electric
fan
for
the
belt-driven
viscous
fan
.
This
is
attached
to
the
rear
of
the
radiator
and
controlledvia
the
DME
5
.2
engine
management
system
.
NOTE-
The
electric
cooling
fan
in
these
models
is
activated
by
the
engine
control
module
(ECM)
.
Auxiliary
coolingfan
.
In
al¡
models
a
two-speed
electric
auxiliary
cooling
fan
is
mounted
behind
the
front
grill
and
in
front
of
the
radiator
.
This
fan
is
primarily
used
for
the
A/C
sys-
tem,
but
also
operates
when
the
coolant
temperature
ex-
ceeds
a
predetermined
leve¡
.
Warnings
and
Cautions
The
following
warnings
and
Cautions
should
beobserved
when
working
on
the
cooling
system
.
WARNING
-
"
Atnormal
operating
temperature
the
cooling
sys-
tem
is
pressurized
.
Allow
the
system
to
cool
as
long
as
possible
before
opening-a
minimum
of
an
hour-then
release
the
cap
slowly
to
allow
sale
release
of
pressure
.
"
Releasing
the
cooling
system
pressure
lowers
the
coolants
boiling
point
and
the
coolant
may
boíl
suddenly
.
Use
heavy
gloves
and
wear
eye
and
laceprotection
to
guard
against
scalding
.
"
Use
extreme
care
when
draining
and
disposing
of
engine
coolant
.
Coolant
is
poisonous
and
lethal
to
humans
and
pets
.
Pets
are
attracted
to
coolant
because
of
its
sweet
smell
and
taste
.
Consult
a
veterinarian
immediately
if
coolant
is
ingested
byan
animal
.
CAUTION-
"
Avoidadding
cold
water
to
the
coolant
while
the
engine
is
hot
or
overheated
.
If
it
is
necessary
to
add
coolant
to
ahot
system,
do
so
only
with
the
engine
running
and
coolant
pump
tuming
.
"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
TROUBLESHOOTING
Most
cooling
system
faults
can
be
grouped
into
one
of
three
categories
:
"
Cooling
system
leaks
"
Poor
coolant
circulation
"
Radiator
cooling
fan
faults
When
investigating
the
cause
of
overheating
or
coolant
loss,
begin
with
a
visual
inspection
.
Be
sure
to
check
the
con-
dition
and
tension
of
the
coolant
pump
drive
belt
.
Check
hoses
for
cracks
or
softness
.
Check
clamps
for
looseness
.
Check
the
coolant
leve¡
and
check
for
evidence
of
coolantleaks
from
the
engine
.
Check
that
the
radiator
fins
are
not
blocked
with
dirt
or
de-
bris
.
Clean
the
radiator
using
low-pressure
water
or
com-
pressed
air
.
Blow
outward,
fromthe
engine
side
out
.
Inspect
the
coolant
pump
by
first
removing
the
drive
belt
from
the
pump
.
Firmly
grasp
opposite
sídes
of
the
pulley
and
check
for
play
in
all
directions
.
Spin
the
pulley
and
check
that
the
shaft
runs
smoothly
.
NOTE-
The
coolant
provides
lubrication
for
the
pump
shaft,
soan
occasional
drop
of
coolant
leaking
from
the
pump
is
acceptable
.
If
coolant
drips
steadily
from
the
vent
hole,
the
pump
should
be
replaced
.
The
cooling
system
becomes
pressurized
at
normal
operat-
ing
temperature,
which
raises
the
boiling
point
of
the
coolant
.
Leaks
may
prevent
the
system
from
becoming
pressurized,
allowing
the
coolant
to
boil
at
a
lower
temperature
.
If
visual
ev-
idence
is
inconclusive,
a
cooling
system
pressure
test
can
help
to
pinpointhard-to-find
leaks
.
If
the
cooling
system
is
full
of
coolant
and
holds
pressure,
the
next
most
probable
cause
of
overheating
are
:
"
Faulty
radiator
fan
"
Loose
or
worn
drive
belt
"
Failed
thermostat
or
coolant
pump
"
Clogged/plugged
radiator
or
coolant
passages
.
NOTE
-
"
Some
early
style
coolant
pumps
were
fitted
wíth
fi-
berlplastic
type
impellers
.
Over
time,
this
impeller
can
wear
away
and
result
in
overheating
.
The
plastic
im-
peller
can
also
slip
or
free-wheel
on
the
pump
shaft
.
If
the
engine
overheats
and
no
other
faults
canbe
found,
theold
style
impeller
may
be
the
cause
of
the
problem
.
"
Only
pumps
with
the
updated
metal
impeller
should
be
used
for
replacement
.
Page 198 of 759
170-
4
RADIATOR
AND
COOLING
SYSTEM
A
quick
testat
the
coolant
temperature
gauge
sender
can
The
auxiliary
cooling
fan
comes
on
when
coolant
tempera
determine
if
the
gauge
is
functioning
correctly
.
ture
exceeds
a
predetermined
leve¡
or
whenever
the
air
condi-
tioning
is
on
.
A
dual-range
temperature
switch
for
cooling
fan
lf
the
gauge
needie
remains
at
the
rest
position
with
theen-
control
is
mounted
on
the
right
side
of
the
radiator
.
See
Fig
.
3
.
gine
warm,
remove
the
harness
connector
from
the
sender
and
jumper
the
correct
terminals
in
the
connector
to
simulate
a
high
engine
temperature
.
See
Table
a
.
Turn
the
ignition
on
.
If
the
gauge
needle
moves
upward,
the
sender
is
faulty
.
If
the
gauge
does
not
respond,
the
wiring
to
the
gauge
is
broken
(open
circuit)
or
the
gauge
itselfis
faulty
.
WARNING
-
1996
and
laten
models
are
OBD
11
compliant
.
Dis-
connecting
electrical
connectors
wíth
the
ignition
turned
on
may
set
fault
codes
in
the
ECM
.
It
is
rec-
ommended
that
you
leave
the
diagnosis
of
faults
in
the
coolant
temperature
sensorsystem
to
the
BMW
dealer
service
department
which
has
specialized
OBD
11
scan
tool
equipment
.
If
the
gauge
needle
reads
too
high
when
the
engine
is
cold,
remove
the
harness
connector
from
the
sender
.
Turn
the
igni-
tion
on
.
lf
the
gauge
needle
position
does
not
change,
the
wir-
ing
or
the
gauge
is
shorted
to
ground
.
If
the
gauge
needle
drops,
the
sender
is
faulty
and
should
be
replaced
.
When
re-
placing
a
faulty
coolant
temperature
sender,
the
gasket
ring
on
the
sender
should
also
be
replaced
.
Tightening
Torque
"
Temperature
gauge
sender
to
engine
18
Nm
(13
ft-Ib)
Cooling
fan,
testing
NOTE-
OnM44
engines
with
manual
transmission,
the
primary
electric
cooling
fan
is
mounted
on
the
engine
side
of
the
radiator
and
is
controlled
by
the
engine
control
module
(ECM)
.
Troubleshooting
thiscircuit
should
be
left
to
an
authorized
BMW
dealer
with
the
proper
diagnostic
equipment
An
otherwise
sound
cooling
system
may
still
overheat,
par-
ticularly
with
prolonged
idling,
due
to
a
failure
of
the
coolíng
fan(s)
.
The
belt-driven
cooling
fan
is
controlled
by
a
temperature
dependent
viscous
clutch
.
A
failed
fan
clutch
may
affect
air
flow
through
the
radiator
resulting
in
overheating
orpossibly
overcooling
.
Speed
Low
sp
High
s
With
the
engine
off,
check
thefan
clutch
by
spinning
thefan
.
eed
The
fan
should
spin
on
the
clutch
with
some
resistance
.
peed
Check
for
signs
of
leaking
fluid
from
the
clutch
.
If
thefan
free-
wheels
with
no
resistance,
cannot
be
tu
rned
by
hand,
or
there
are
signs
of
oil
leakage,
the
clutch
should
be
replaced
.
TROUBLESHOOTING
Fig
.
3
.
Radiatorcooling
fan
temperature
switch
(arrow)
.
WARNING
-
"
Use
caution
when
testing
the
electric
cooling
fan(s)
and
coolant
temperature
switch
.
Keep
hands
and
wires
clear
of
thefan
blades
.
The
cool-
ing
fan(s)
can
run
any
time
the
ignition
is
ON
.
"
For
greatest
safety,
coolíng
fan
and
coolant
tem-perature
switch
tests
shouldbe
performed
on
acoldengine
with
the
air
conditioning
off
.
Table
b
.
Auxiliary
Cooling
Fan
Switching
Temperatures
Switching
temperature
196°F(91°C)
210°F(99°C)
0012506
If
a
faulty
thermostat,
trapped
air,
or
a
restriction
in
the
sys-
tem
is
not
allowing
the
coolant
to
circulate
through
the
radia-
tor,
the
temperature
switch
will
not
close
and
the
auxiliary
cooling
fan
will
not
run
.
Before
making
the
tests
described
be-
low,
make
sure
the
thermostat
is
operating
correctly
as
de-
scribed
earlier
.
The
normal
switching
temperatures
for
the
dual
-speed
switch
are
listed
in
Table
b
.
Page 205 of 759
Fig
.
19
.
Coolant
pump
being
removed
.
Thread
two
M6
bolts
(arrows)
in
evenly
to
withdraw
pump
.
(Thermostat
and
hoseshavebeen
removed
tor
visual
access
.)
8
.
Installation
is
reverse
of
removal
.
"
Be
sure
to
replace
O-ring
and
gaskets
.
"
Coat
O-ring
with
lubricant
during
installation
.
Tightening
Torque
"
Coolant
pump
to
timing
chaincover
M6
...
.
...................
..
.
.
10
Nm
(89
in-lb)
M8
.
..
.
....................
.
.
.
22
Nm
(17
ft-Ib)
"
Coolant
pump
pulley
to
coolant
pump
.................
10
Nm
(89
in-lb)
RADIATOR
SERVICE
Radiator,
removing
and
installing
1
.
Drain
radiator
as
described
earlier
.
WARNING
-
Allow
cooling
system
to
cool
before
opening
ordraining
system
.
2
.
Remove
primary
cooling
fan
(belt-driven
or
electric)
as
described
earlier
.
3
.
Disconnect
coolingfan
and
leve¡
sensor
harness
con-
nectors
from
bottom
of
radiator,
where
applicable
4
.
Disconnect
harness
connector
from
auxiliary
fandual
temperature
switch
.
See
Fig
.
20
.
5
.
Disconnect
all
coolant
hoses
from
radiator
.
RADIATOR
AND
COOLING
SYSTEM
170-11
0012500
Fig
.
20
.
Cooling
fan
dual
temperatura
switch
(arrow)
on
right
sido
of
radiator
.
6
.
Where
applicable,
disconnectautomatic
transmission
fluid
(ATF)
cooler
lines
from
radiator
.
See
Fig
.
21
.
Fig
.
21
.
Automatic
transmission
fluid
(ATF)
linos
at
radiator
.
7
.
Carefully
pryout
radiator
retaining
clips
from
top
of
ra-
diator
.
See
Fig
.
22
.
8
.
Pul¡
radiator
up
and
out
of
car
.
NOTE-
The
radiator
rests
ontwo
rubber
mounts
.
Check
that
the
mounts
do
not
stick
to
the
bottomof
the
radiator
.
RADIATOR
SERVICE
Page 206 of 759
170-12
RADIATOR
AND
COOLING
SYSTEM
Fig
.
22
.
Radiator
retaining
clip
being
removed
.
Push
down
and
pulí
screwdriver
forward
to
release
clip
.
9
.
Installation
is
reverse
of
removal
.
"
Fill
radiator
and
cooling
system
as
described
under
Coolant,
draining
and
filling
.
"
Check
ATF
leve¡
and,
if
necessary,
top
up
.
See
240
Au-
tomatic
Transmission
.
RADIATORSERVICE
Page 208 of 759
180-2
EXHAUST
SYSTEM
a
EXHAUST
SYSTEM
REPLACEMENT
Fig
.
2
.
Exhaust
systemon
1992-1995
6-cylinder
engines
.
3251
(M50)
exhaust
system
shown
.
E~
)l-,malo
m~=
i
32592-95
1
.
Front
pipe
with
catalytic
convertor
6
.
Bracket
11
.
Bracket/clamp
(2)
16
.
Rear
pipewith
muffler
2
.
Gasket
(2)
7
.
Bracket
(2)
12
.
Rubber
mounting
ring
(2)
17
.
Rubber
mount
3
.
Exhaust
manifold
8
.
Bracket
13
.
Flange
18
.
Support4
.
Exhaust
manifold
9
.
Bracket
14
.
Gasket
(48mm)
19
.
Bracket
5
.
Manifold
gasket
10
.
Oxygen
sensor
15
.
Gasket
(48mm)
eme°"
k
:I>
-
8a
1
.
Exhaust
manifold
7
.
Front
pipe
with
catalytic
con-
9
.
Bolt
(M8X90)
14
.
Brackets
(rear
muffier)
2
.
Nut
(M10)
vertor
10
.
Compression
spring
15
.
Rear
muffler
and
pipe
3
.
Gasket
(clty
.
2)
8
.
Oxygen
sensor
(regulating)
11
.
Self-lockingnut
(M8
16
.
Bracket
(transmission)
4
.
Gasket
-tightento
55
Nm
(41
ft-Ib)
-always
replace
17
.
Brackets
(transmission)
5
.
Nut
8a
.
Oxygen
sensor
(monitoring)
12
.
Bracket
(rear
pipe)
6
.
Bolt
(M8X55)
-tightento
55
Nm
(41
ft-Ib)
13
.
Rubber
mounting
ring
(9ty
2)
Fig
.
3
.
Exhaust
systemon
1996-1998
4-cylinder
(M44)
engine
.1992-1995
4-cylinder
engine
exhaust
system
is
similar
.
Page 209 of 759
1
.
Gaskets
5
.
Front
pipe
with
catalytic
con-
8
.
Flange
2
.
Exhaust
manifold
verter
9
.
Bolt
(M8x55)
3
.
Exhaust
manifold
6
.
Oxygen
sensor
(monitoring)
10
.
Rubber
mounting
ring
(48mm)
4
.
Oxygen
sensor
(regulating)
7
.
Nut
(M8)
11
.
Rear
pipewith
mufflers
Fig
.
4
.
Exhaust
systemon
1996-1998
6-cylinder
engines
.
M3
(S50US)
exhaust
system
shown
.
Exhaust
system,
removing
and
installing
NOTE-
The
automatic
transmission
will
be
supported
by
the
This
section
covers
removing
the
exhaust
system
as
a
com-
rear
crossmember
once
the
brace
is
removed
.
plete
unit
.
Once
the
system
is
removed
from
the
car,
individual
pipes
and
mufflers
can
be
more
easily
replaced
.
1.
With
exhaust
system
fully
cold,raise
and
support
car
for
access
to
exhaustsystem
.
WARNING
-
Do
not
work
undera
lifted
car
unless
it
is
solidly
supported
on
jack
stands
designed
for
that
pur-
pose
.
Never
work
under
a
car
that
is
supported
solely
by
a
jack
.
2
.
Disconnect
oxygen
sensor
connector(s)
.
NOTE
-
On
1996
and
later
cars
with
multiple
oxygen
sensors,
label
the
oxygen
sensor
connectorsbefore
disconnect-
ing
.
4
.
Where
applicable,
remove
support
brace
from
trans-
mission
.
See
Fig
.
5
.
EXHAUSTSYSTEM
180-
3
3
.
Loosen
andremove
bolts
holding
front
exhaust
pipes
to
exhaust
manifolds
.
transmission
.
See
Fig
.
6
.
0011940
Fig
.
5
.
Crossbracemounting
bolts
(arrows)
.
5
.
Disconnect
exhaust
support
bracket
assembly
from
6
.
Supportexhaustsystem
from
below
and
dísconnect
rubbersupports/rubber
rings
from
exhaust
system
.
Re-
move
exhaust
system
from
below
.
See
Fig
.
7
.
EXHAUST
SYSTEM
REPLACEMENT