wheel BMW M3 1996 E36 Workshop Manual

Page 326 of 759


510-4



EXTERIOR
TRIM,
BUMPERS

Fig
.
8
.



Bumper
cover
retaining
screws
(arrows)
in
left
wheel
weil
.

7
.
Disconnect
harnessconnectors
at
outside
temperature



0013052

sensor
at
rear
of
left
side
of
bumperand
temperatura



Fig
.
9
.



Front
bumper
impact
absorber
mounting
nuts
(A)
and

switch
at
rear
of
right
side
of
bumper
(if
applicable)
.



bumper
bracket
hardware
(B)
.

8
.
Slide
bumper
straight
off
sida
brackets
.

9
.
Installation
is
reverse
of
removal,
notingthe
following
:



When
removing
and
installing
therear
bumper
or
its
compo-

"
Slide
side
brackets
on
bumper
and
body
carefully
to-



nents,
referto
Fig
.
10
.

gether
.

"
Make
sure
tabs
on
trim
strip
engage
slots
in
bumper



1
.
Raise
and
properly
support
vehicle
.

correctly
.

Tightening
Torque

"
Bumper
to
bumper

bracket
(M8
nut)
............
...
.
.
22
Nm
(16
ft-Ib)

2
.
Working
under
bumper,
remove
screws
or
expansion

Front
bumper
impact
absorber,replacing



rivetsat
corners
and
middle
of
lower
bumper
panel
.
Pull

panel
backward,
uncoupling
it
from
bumper
cover
.
See

Thebumper
mounting
bracket
and
impact
absorber
mount-



Fig
.
11
.

ing
hardware
are
accessible
with
the
Font
bumper
removed,
as
described
above
.
See
Fig
.
9
.



3
.
Remove
bumper
cover
expansion
rivets
and
screws
in-

side
left
and
right
rear
wheel
wells
.

NOTE
-

Install
the
bumper
bracket
boltwith
thread
locking
com-
pound
suchas
Loctite
8
270
or
equivalent
.

Tightening
Torques

"
Bumper
bracket
to
impact
absorber

(M10
nut)
.
..
.
...
.............:.
55
Nm
(41
ft-Ib)
"
Impact
absorber
to
chassis
(M6
nut)
...
9
Nm
(7
ft-Ib)

BUMPERS

Rear
bumper,
removing
and
installing

WARNING
-

Make
sure
that
the
car
is
firmly
supported
on
jack

stands
designad
for
the
purpose
.
Place
the
jack

stands
beneath
a
structural
chassis
point
.
Do
not

place
jack
stands
under
suspension
parts
.

4
.
Remove
left
and
right
bumper
bracket
mounting
bolts

and
remove
bumper
.
See
Fig
.
12
.

5
.
Installation
is
reverse
of
removal
.

NOTE-

Install
the
bumper
bracket
bolt
with
thread
locking
com-
pound
suchas
Loctite®270
or
equivalent
.

Page 346 of 759


513-2



INTERIOR
TRim

DASHBOARD

Dashboard
removal
is
a
complex
operation,
involving
dis-

connection
and
dismantling
of
a
number
of
electrical
and
dash

structural
components
.

The
BMW
E36
is
equipped
with
SRS
airbags
mounted
in

the
steering
wheel,
in
the
dashboard
(1994
and
later)
on
the

passenger
side,
and
in
the
front
doors(1997
and
later)
.
Air-

bags
units
are
pyrotechnic
devices
and
should
be
treated
with

extreme
caution
.
Improper
handling
of
the
airbags
could

cause
serious
injury
.

WARNING
-

"
The
BMW
Supplemental
Restraint
System
(SRS)
is
complex
and
special
precautions
must
be
ob-
served
when
servicing
.
Serious
injury
may
result
if
system
service
is
attempted
by
persons
unfa-
miliar
with
the
BMW
SRS
and
its
approved
ser-vice
procedures
.
BMW
specifies
that
all
inspection
and
service
shouldbe
performed
byan
authorized
BMW
dealer
.

"
Beforeperforming
any
work
involving
the
steering
wheel
or
interior
trim
in
the
vicinity
of
the
airbags,
disconnect
the
negative
()
battery
cable
.
See
721
Airbag
System
(SRS)
.

"
SRS
contains
aback-up
power
supply
within
the
SRS
control
module
.
A
10
minute
díscharge
peri-
od
should
be
allowed
after
the
battery
cable
has
been
disconnected
.

Glove
compartment,
removing
and
installing

1.
Open
glove
compartment
door
.

2
.
Remove
glove
compartment
mounting
screws
.
See
Fig
.
2
.

3
.
Pull
glove
compartment
out,
disconnecting
electrical

harness
connectors
as
necessary
.

4
.
Installation
is
reverse
of
removal
.

DASH80ARD

Fig
.
2
.



Glove
compartment
mounting
screws
(arrows)
.

Lower
left
dash
panel,

removing
and
installing

0013107

1
.
Remove
lower
dash
panel
retaining
screws
.
See
Fig
.
3
.

0013155

Fig
.
3
.



Lower
left
dash
panel
retaining
screws
(arrows)
.

2
.
Pull
lower
dash
panel
left
and
back
to
disengagefrom
driver's
footwell
retaining
clips
.

3
.
Installation
is
reverse
of
removal
.

Page 347 of 759


Dashboard,
removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
vi¡¡
.

2
.
Remove
center
console
as
described
earlier
.

3
.
Remove
glove
compartment
as
described
earlier
.

4
.
Remove
lower
left
dash
trim
piece
as
described
above
.
Remove
lower
right
dash
trim
panel
.
See
Fig
.
4
.

Fig
.
4
.



Lower
right
dash
trim
piece
retaining
screw
(arrow)
.

WARNING
-

Store
the
removed
airbags
in
a
safe
place
.
Position
the
airbags
facing
up
.

8
.
Remove
instrument
cluster
.
See
620
Instruments
.

5
.
Remove
driver
and
passenger
airbags
.
See
721
Air-

bag
System
(SRS)
.

6
.
Remove
steering
wheel
.
See
320
Steering
and
Wheel
Alignment
.

INTERIOR
TRIM



513-
3

Fig
.
5
.



Driver
side
knee
bolster
mounting
bolts
(arrows)
.

9
.
Remove
headlight
switch
.
Remove
turn
signal
and
windshield
wiper/washer
stalk
switches
.
See612
Switches
and
Electrical
Accessories
.

10
.
Remove
A/C
control
head
and
module
.
See
640
Heat-ing
and
Air
Conditioning
.

11
.
Remove
radio
.
See650
Radio
.

12
.
Remove
A-pillar
(windshield
pillar)
trim
on
left
and
right
sides
.
See
Fig
.
6
.

UU13156
Fig
.
6
.



A-pillar
(windshield
pillar)
trim
removal
.
Right
side
shown,
left
7
.
Remove
driver
side
knee
bolster
.
See
Fig
.
5
.



is
similar
.

DASHBOARD

Page 395 of 759


Fig
.
29
.
Transmission
gear-position/neutral
safety
switch
under
center
console
.
Squeeze
connector
tabs
(arrows)
to
disengage
har-
ness
connector

ELECTRICAL
COMPONENT
LOCATIONS



610-
9

6263

Fig
.
30
.
Back-up
light
switch
(arrow)
on
transmission
.
(Switch
may
be
found
on
right
or
left
sideof
transmission,
depending
on
ap-
plication
.)

Fig
.
31
.
ASS
wheel
speed
sensor
(arrow)
in
front
steering
arm
.

Component
Location
Table

Table
a
is
a
cross-referenced
listing
of
electrical
compo-

nents
in
E36
vehicles
beginning
onpage
10
.
In
addition
to
lo-

cation
descriptions,
where
possiblethere
is
areference
to
a

figure
showing
the
component
.

NOTE-

-
Every
component
is
not
installed
in
everycar
.

"
Due
to
changes
in
production,
component
locations
may
vary
.
Consult
your
BMW
dealer
forthe
latest
in-
formation
.

"
The
figure
numbers
are
all
within
this
section
.
Many
other
electrical
components
are
illustrated
throughout
this
book
.
Consult
the
main
index

"
The
gear-position/neutral
safetyswitch
is
aleo
some-
times
referred
to
as
the
automatic
transmission
range
switch
.

"
The
EWS
11
system
is
also
sometimes
referredto
as
the
Driveaway
Protection
System
or
the
electronic
im-
mobilization
system
.

"
All-Season
Traction
(AST)
is
also
sometímes
referred
to
as
ASC
or
ASC+T
.

0012117

COMPONENT
LOCATIONS

Page 396 of 759


610-10



ELECTRICAL
COMPONENT
LOCATIONS

Component



Model
Year



Location



Refer
to

ABS
Hydraulic
Control
Unit



1992-1998



Left
rear
engine
compartment
undermaster
cylinder



Fig
.
7
.
Fig
.
10
.

ABS
Hydraulic
Control
Unit
Relay



1992-1998



Power
distribution
box



Fig
.
2
.

ABS
Pedal
Travel
Sensor



1992-1998



On
brake
booster
beside
master
cylinder



Fig
.
10
.

ABS
Relay



1992-1998



Power
distribution
box



Fig
.
2
.

ABS/AS
T
(Traction)
Control
Module



1992-1998



Behind
glove
compartment



Fig
.
8
.
Fig
.
9
.

ABS
Speed
Sensor,
Left
Front



1992-1998



Left
front
steering
arm



Fig
.
31
.
Wheel

ABS
Speed
Sensor,
Left
Rear



1992-1998



Left
rear
trailing
arm
Wheel

ABS
Speed
Sensor,
RightFront



11992-1998



Right
front
steering
arm
Wheel

ABS
Speed
Sensor,
Right
Rear



1992-1998



I
Left
rear
trailing
arm
Wheel
1

A/C
Compressor



1
1992-1998



(
Rightlower
frontof
engine

A/C
Compressor
Control
Relay



1
1992-1998
1992-1998
1992-1998

A/C
Control
Module

A/C
Evaporator
Temperature
Sensor
A/C
Pressure
Switch



1992-1998



Right
frontof
engine
compartment

A/C
Program
Switch



1992-1998



Center
of
dash
below
radio

A/CRecharging
Ports



1992-1998



Right
rear
engine
compartment



Fig
.
16
.

Air
Flow
Sensor



1992-1998



Between
throttle
housing
&
filter
housing



Fig
.
7
.

Airbag
Contact
Slip
Ring



1992-1998



Rear
ofsteering
wheel

Airbag,
Driver



1992-1998



In
center
of
steering
wheel



Fig
.
25
.

Airbag,
Passenger



1994-1998



Right
front
of
dash
above
glove
compartment



Fig
.
26
.

Airbag,
Side-Impact



1997-1998



Behind
right/left
front
door
panel
Airbag
Control
Module
(Basic)



1992-1993



Behind
glove
compartment



Fig
.
8
.
Fig
.
9
.

Airbag
Control
Module
(ZAE)



1994-1998



On
center
tunnel
under
rear
seat
cushion

Airbag
Crash
Sensor,
Airbag



1992-1993



On
righUleft
front
strut
tower
Airbag
Crash
Sensor,
Right/Left



1997-1998



Right/left
door
si¡¡
behind
front
seatSide
Impact

Alternator
(Generator)



1992-1998



Left
lowerfront
of
engine

Amplifier
Hi-fi



1992-1998



Left
front
side
of
luggage
compartment

Antenna
Amplifier
AM/FM



1992-1998



In
upper
left
side
C-pillar



Fig
.
27
.

COMPONENT
LOCA
TIONS

Table
a
.
E36
Component
Locations

Power
distribution
box



Fig
.
2
.

Behind
center
console

Left
sideof
heater
box

Continued

Page 397 of 759


Table
a
.
E36
Component
Locations

Component



Model
Year



Location



Refer
to

Anti-theft
Control
Module



1992-1998



Behind
glove
compartment



Fig
.
8
.
Fig
.
9
.

Anti-theft
Horn



1
1992-1998



1
Right
rear
engine
compartment

Anti-slip
(Traction)
Control
Module



1994-1998



Power
distribution
box



Fig
.
8
.
(AST/ASC+T)



Fig
.
9
.

Anti-slip
(Traction)
Control
Switch



1994-1998



In
center
console

Automatic
Climate
(A/C)
Control



1992-1998



Behind
center
console
Module

AutomaticTransmission
Range



1992-1998



~
Next
to
gear
shift
lever
in
center
console



Fig
.
29
.
Switch
(Gear
Position/Neutral
Safety
Switch)

Auxiliary
Cooling
Fan
Dual
Switch



1992-1998



Right
side
radiator



1



Fig
.
18
.

Auxiliary
Cooling
Fan
Motor



1992-1998



Behind
front
grill

Auxiliary
Fuse
Box
(Left
Splice



1992-1998



I
Behind
left
front
footwell
kick-panel
Panel)

Auxiliary
RelayPanel



1
1992-1998



1
Left
side
of
dash
under
steering
column

Auxiliary
Fuse
Box
In
Trunk



1



1997-1998



1
Right
sideof
trunk
behind
trim
panel

AuADSry
ThrottlePosition
Motor



11994-1998



Front
of
engine
compartment

B+
Jump
Start
Junction
Point



1992-1998



Right
rear
of
engine
compartment



Fig
.
7
.

Back-Up
Light
Switch
(Manual)



1992-1998



Right
or
left
side
top
of
transmission



Fig
.
30
.

Body
Electronics
Control
Module



1994-1998



Behindglove
compartment



Fig
.
8
.
(ZKE
IV)



Fig
.
9
.

Brake
Fluid
Level
Sensor



1992-1998



Top
of
brake
fluid
reservoir
at
master
cylinder



Fig
.
15
.

Brake
Light
Switch



1
1992-1998



1
On
brake
pedal
supportbracket

Brake
Pad
Sensor,
Left
Front



1
1992-1998



1
Left
front
brake
caliper

Brake
Pad
Sensor,
Right
Rear



1992-1998



Right
rear
brake
caliper

Camshaft
Actuator
(VANOS)



1993-1998



Front
of
cylinder
head
Camshaft
Position
Sensor
(Cylinder



1992-1998



Front
of
engine
Identification)

Carbon
Canister
Valve
(TLEV)



1
1997-1998



1
In
sparewheel
well
in
trunk

ELECTRICAL
COMPONENT
LOCATIONS



610-11

Fig
.
5
.

Fig
.
4
.

Fig
.
24
.

Fig
.
7
.

Central
Locking
Module
(ZVM)



11992-1993



1
Behindglove
compartment



I



Fig
.
8
.
Fig
.
9
.

Check
Control
Module
(if
applicable)
1
1992
-
1998



1
Below
left
side
of
dash

Child
Protection
Window
Control



1992-1998



Center
console
(console)

Chime
Module



1992-1998



Below
left
side
of
dash
inleft
dash
trim
panel

Clock
(Multi-Function)



1993-1998



Center
console

Clutch
Pedal
Switch



1992-1998



On
clutch
pedal
support
bracket

Continued

COMPONENT
LOCATIONS

Page 399 of 759


Tablea
.
E36
Component
Locations

Component



Model
Year



Location



Refer
to
Engine
Compartment
Light
Switch



1993-1996



Over
right
headlight
assembly



Fig
.
7
.

Engine
Control
Module
(ECM)



1992-1998



Right
rear
enginecompartment,
behind
bulkhead
panel



Fig
.
7
.

Engine
Control
Module
(System)



1992-1998



I
Power
distribution
box



Fig
.
2
.
Relay
Engine
Coolant
Leve¡
Sensor



1
1992-1998



1
Left
front
of
enginecompartment,
radiator
coolant
reservoir

Engine
Coolant
Temperature



1992-1998



I
Left
front
of
engine
under
intake
manifold



I



Fig
.
19
.
Sensor



Fig
.
20
.

Evaporative
Emission
Valve



1992-1998



Left
side
strut
Power
area

Evaporator
Temperature
Sensor



1992-1998



Left
side
of
heater
box

EWS
II
Control
Module



1/1995
-
1998



Behind
glove
compartment



Fig
.
8
.
Fig
.
9
.

EWS
II
Ring
Antenna



1
1/1995
-
1998
1
At
ignition
cylinder

EWS
II
Transmitter
Module



1/1995
-
1998



Right
side
of
steering
column
in
auxiliaryrelay
panel



Fig
.
3
.

Exhaust
Gas
Flap
Valve



1996-1998



Left
rear
muffler
area

Flasher
Relay



1992-1998



Power
distribution
box



Fig
.
2
.

Foglight
Relay



1



1992-1998



1
Power
distribution
box



1



Fig
.
2
.

Fresh
Air
FlapActuator



1



1992



1
Right
side
of
heater
box

Fresh
Air
FlapActuator



1
1993-1995



1
Below
right
side
heater
box

Fresh
Air
FlapActuator



1
1996-1998



Below
left
side
heater
box

Fuel
Injectors



1992
-
1998



Top
left
side
of
engine

Fuel
Leve¡
Sensor,
Left



1
1992-1998



/
Under
left
side
of
rear
seat
infuel
tank

Fuel
Leve¡
Sensor,
Right



1



1992-1998



1
Under
right
side
of
rear
seat
in
fuel
tank



1



Fig
.
28
.

Fuel
Pump



1



1992-1998



1



Under
right
side
of
rear
seat
in
fuel
tank



1



Fig
.
28
.

Fuel
Pump
Relay



1



1992-1998



1
Power
distribution
box



1



Fig
.
2
.

Fuel
Pump/Start
Identification
Relay



1994
-
1996



Power
distribution
box

Fuel
Tank
Pressure
Sensor



1
1997-1998



1
Right
rear
wheel
well
behind
trim
liner

ELECTRICAL
COMPONENT
LOCATIONS



610-13

Fuse
andRelay



x(Power



11992-1998



I
Left
side
of
engine
compartment



I



Fig
.
2
.
Distribution
Box



Fig
.
7
Fig
.
10
.

Gas
Filler
LockMotor



1992-1998



Right
side
of
luggage
compartment

Gear
Position/Neutral
Safety
Switch



1992-1998



Next
to
gear
shift
lever
in
center
console



Fig
.
29
.
(Automatic
Transmission
Range
Switch)

Glove
Compartment
Lock
Motor



1994-1998



Behind
glove
compartment

Grounds

G
100



1995-1998



Front
of
left
front
fender
(headlights)



Fig
.
22
.

G
101



1992-1998



Front
of
right
front
fender

Continued

COMPONENT
LOCATIONS

Page 429 of 759


612
Switches
and
Electrical
Accessories

GENERAL
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.
...
.
......
.612-1



Headlight
switch,
replacing



..
.
...
.
.
.
.
.
.
.
.
.
612-5

Foglight
switch,
replacing
....
.
.
.
.
.
.
.
.
.
.
.
.
.
612-5
INTERIOR
SWITCHES
.
.
...
.
.
.
.
.
.
.
.....
612-1



Hazard
warning
switch,
replacing
.
.
.
.
.
.
.
.
.
.612-5
Turn
signal
switch
and
wiper
switch,



Powerwindow
switch,
replacing
.
.
.
...
.
.
.
.
.
612-5
replacing
.
.
.
.
.
.
.
...
.
.
.
.....
.
....
.
.
.
.
612-1



Outside
mirrorswitch,
replacing
.
.
.
.
.....
.
.
.612-6
Ignition
Switch
Assembly
.
.
.
.
.
.
.
.
....
.
...
612-3

Ignition
electrical
switch,
replacing
.
...
.
....
612-3



INTERIOR
LIGHTS
.
.
................
.
..
612-6

Ignition
lock
cylinder,
replacing
.
.
.
.
.....
.
..
612-4



Dome
light,
rear
map
lights,
trunk
light,

Headlight
and
Foglight
Switch
Assembly
.
.
.
.
612-5



replacing
bulbs
.
......
.
.
.
.
.
.
.
.
.
.....
.
.612-7

GENERAL



Turn
signal
switch
and
wiper
switch,

replacing
Thissection
covers
replacement
of
interior
switches
and
accessories
.



The
procedures
for
removing
the
turn
signal
stalk
switch
and
the
wiper
system
stalk
switchare
similar
.
When
working
on
electrical
switches,
always
disconnect
the
negative
(-)
cable
from
the
battery
and
insulate
the
cable
end
to
prevent
accidental
re-connection
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

WARNING
-

The
cars
covered
by
this
manual
are
equipped
with
a
Supplemental
Restraint
System
(SRS)
that
auto-'
matically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
per-
formed
byan
authorized
BMW
dealer
.
Making
re-
pairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
personal
injury
.
See
721
Airbag
System
(SRS)

3
.
With
front
wheels
pointed
straight
ahead,
remove
steer-
"
Testing
and
replacement
information
for
the
oil
ores-



¡ng
wheel
.
See
320
Steering
and
Wheel
Alignment
.
sure
switch
is
covered
in
119
Lubrication
System
.

NOTE-

"
Wirfng
diagramscan
be
found
in
Electrical
Wiring
Diagrams
.

"
Fuse,
relay
and
electrical
component
locations
can
be
found
in
610
Electrical
Component
Locations
.

"
Replacement
information
for
thetransmission
gear
position/neutral
safety
switch
is
covered
in
250
Gear-
shift
Unkage
.

INTERIOR
SWITCHES

NOTE
-

To
preventmarring
interior
trim,
wrap
the
tips
of
screw-
drivers
and
pliers
with
tape
beforeprying
out
switches
or
electrical
accessories
.

SWITCHES
AND
ELECTRICAL
ACCESSORIES



612-1

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.

2
.
Remove
airbag
unit
from
steering
wheel
.
See
721
Air-
bag
System
(SRS)
.
Store
airbag
unit
in
a
safe
placew¡th
pad
facing
up
.

NOTE
-

To
helo
with
reassembly,
mark
steering
wheel
and
col-
umn
before
disassembly
.

4
.
Remove
trim
panel
from
lower
left
side
of
instrument
panel
.
See513
Interior
Trim
.

INTERIOR
SWITCHES

Page 430 of 759


612-2



SWITCHES
AND
ELECTRICAL
ACCESSORIES

5
.
Remove
lower
steering
column
cover
from
steering
col-

umn
.
See
Fig
.
1
.

uu12543

Fig
.
1
.



Lower
steering
column
cover
retaining
screw
(arrow)
.

6
.
Remove
stalk
switch
holder
retaining
screw
.
See
Fig
.
2
.

Fig
.
2
.



Stalk
switch
holder
retaining
screw
(arrow)
.

0012555

7
.
Depress
retaining
tabs
to
release
stalk
switchholder
.

Push
stalk
switchholder
downwards
and
off
steering

column
.
See
Fig
.
3
.

8
.
Depress
catches
on
stalk
switch
and
release
switch

from
columna
See
Fig
.
4
.

9
.
Cut
wíre
ties
retaining
harness
to
steering
column
.
Dis-

connect
switch
electrical
connector
located
at
bottom
of

steeringshaft
.

10
.
Installation
is
reverse
of
removal,
noting
the
following
:

"
Place
turn
signal
indicator
in
center
position
before
in-

stalling
.

"
Ensure
that
self
cancelling
cams
on
turn
signal
switch

are
not
damaged
during
installation
.

INTERIOR
SWITCHES

WARNING
-

Once
theairbag
unit
is
installed
and
all
other
ser-
vice
procedures
havebeen
completed,
start
theen-

gine
and
check
that
the
SRS
warning
light
goes
out
.

If
the
warning
light
stays
on,
the
SRS
system
will
not

function
as
designed
.
Have
the
system
diagnosed

and
repaired
by
an
authorized
BMW
dealer
.

0012545

Fig
.
3
.



Depress
retaining
tabs
(arrows)
and
push
holder
down-

wards
.

0012556

Fig
.
4
.



Depress
upper
and
lower
catches
simultaneously
and
unplug

harnessconnector
.

Tightening
Torques

"
Steering
wheel
to
steering

column
spindle
(Bolt)
...
.
.
.
..
.....
63
Nm
(46
ft-lb)

Page 437 of 759


INSTRUMENT
CLUSTER
....
.
.
.
.
.
...
.
..
620-1

Instrument
cluster,
seif-testing
.
.
.......
.
..
620-1

Instrument
cluster,
removing
and
installing
...
620-1

Instrument
cluster
bulbs,
replacing
.
.
.
.
.
.
...
620-2

GENERAL

This
repair
group
covers
removal
and
installation
of
the
in-
strument
cluster
and
the
Multi-information
Display
(MID)
mod-
ule
.
Bulb
replacement
information
for
these
units
is
also
included
here
.

NOTE
-

A
quick
check
of
the
temperature
gauge
and
its
electri-
cal
circuitis
given
in
170
Radiator
and
Cooling
Sys-
tem
.
Use
this
procedure
to
diagnosea
faulty
temperature
gauge

INSTRUMENT
CLUSTER

When
servicing
the
instrument
cluster,
always
disconnect
the
negative
(-)
cable
from
the
battery
and
insulate
the
cable
end
to
prevent
accidental
re-connection
.

Instrument
cluster,
seif-testing

Severa¡
different
versions
of
the
basic
instrument
cluster
havebeen
fitted
in
E36
cars
.
It
is
possibleto
perform
an
instru-
ment
cluster
test
and
display
system
test
information
.

Some
of
the
information
displayed
by
the
instrument
cluster
during
seif-testing
is
used
for
interna¡
BMW
organizationpur-
poses,
suchasmatching
the
correct
instrument
cluster
com-
ponents
during
parts
replacement
.
Other
functions
test
the
various
instrument
modules
.
Self-test
is
also
used
to
recode
the
instrument
cluster
after
removal
.

In
later
production
vehicles
(1996
and
later)
the
test
results
canbe
downioaded,
via
the
diagnostic
plug,
byan
authorized
BMW
dealertechnician
.

1
.
Turn
ignition
to
"radio"position
.

2
.
Press
and
hold
reset
button
on
trip-odometer
untiltrip-
odometer
display
shows
numerical
codes
.

620
Instruments

4
.
Turn
off
ignition
.

Instrument
cluster,

removing
and
installing

INSTRUMENTS
620-1

GENERAL
.....
.
.
.
.
.
.
.
.
.
.........
.
....
620-1



Odometer
coding
plug,
replacing
.....
.
.
.
.
.
.
620-2

Vehicle
speed
sender,
replacing
...
.
.
.
.
.
.
.
.
620-3

MULTI-INFORMATION
DISPLAY
(MID)
.
.
.
620-4

Multi-Information
Display,
removing
and
installing
..
.
....
.
.........
620-4

3
.
With
each
subsequent
press
of
the
button,
a
different
function
is
tested
.
Some
functions
will
activate
need1e
gauges
.

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
on
page
vi¡¡
.

2
.
Remove
airbag
unit
from
steering
wheel
.
See
721
Air-
bag
System
(SRS)
.
Store
unit
in
a
safe
place
.

WARNING
-

The
airbag
is
an
explosive
devfce
and
should
be
treated
with
extreme
caution
.
Improper
handling
of
the
airbag
could
cause
serious
injury
or
death
.
Store
the
airbag
with
the
horn
pad
facing
up
.
If
stored
facing
down,
accidental
deployment
couldpropel
it
vfolently
into
the
air,
causing
injury
.

3
.
With
front
wheels
pointed
straight
ahead,
remove
steer-
ing
wheel
.
See
320
Steering
and
Wheel
Alignment
.

4
.
Remove
instrument
cluster
retaining
screws
.
See
Fig
.
1
.

5
.
Place
a
towel
over
steering
column
.
Carefully
tilt
top
of
cluster
out
of
dash
panel
.
Unlock
and
disconnect
har-
ness
connectors
from
back
of
cluster
.
See
Fig
.
2
.

INSTRUMENT
CLUSTER

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